Shift Mechanism
Special tools and workshop equipment required
- Torque Wrench (5-50 Nm) V.A.G 1331
Removing
-- Determine whether a coded radio is installed. If so, obtain the anti-theft code.
-- Turn off the ignition and disconnect the battery ground cable. Refer to Removal and Installation .
-- Remove the boot with the shift knob and noise insulation. Refer to SHIFT KNOB, BOOT AND NOISE INSULATION .
-- Remove the center console and the center console mounting bracket. Refer to Removal and Installation .
-- Remove the nuts -arrows-.
-- Remove the complete air filter housing if it located above the shift lever on the transmission. Refer to one of the following:
Diesel engines, refer to [For engine(s) BRM] Description and Operation .
Gas engines, refer to [For engine(s) BGP, BGQ, CBTA, CBUA] Description and Operation .
-- Remove the shift cable lock washer -3- from the transmission selector lever -1-.
-- Remove the shift cable from the pin.
Metal Relay Lever
-- Remove the selector cable lock washer -4- from the relay lever -2-.
-- Remove the selector cable from the pin.
Plastic Relay Lever
-- Pull the securing mechanism all the way forward in the -direction of arrow 1- and then unlock it in the -direction of arrow 2-.
-- Push the relay lever forward (in the -direction of arrow 3-).
Continuation for All
-- Remove the cable bracket support bolts -arrows- from the transmission. Unclip the hose -A- from the -B- bracket if necessary.
-- Remove the noise insulation. Refer to Description and Operation .
-- Remove the tunnel bridges. Refer to one of the following:
Diesel engines, refer to [For engine(s) BRM] Description and Operation .
Gas engines, refer to [For engine(s) BGP, BGQ, CBTA, CBUA] Description and Operation .
-- Disconnect the front exhaust system at the double clamp and remove it from the subframe. Refer to one of the following:
Diesel engines, refer to [For engine(s) BRM] Removal and Installation .
Gas engines, refer to [For engine(s) BGP, BGQ, CBTA, CBUA] Removal and Installation .
-- Disengage exhaust system rear section. Refer to one of the following:
Diesel engines, refer to [For engine(s) BRM] Description and Operation .
Gas engines, refer to [For engine(s) BGP, BGQ, CBTA, CBUA] Description and Operation .
-- Remove the floor panel trim. Refer to Description and Operation .
-- Remove the heat shield under the shift mechanism.
-- Pivot the shift housing downward and remove it with the cables.
Installing
Install in reverse order of removal.
-- Align the shift housing so that is it parallel to the body.
- The distance on both sides to the body must be equal.
-- Tighten the shift housing nuts, see -item 26- 26.
-- Route the cables -1- from the shift housing -2- to the transmission as follows:
- After the cables cross each other diagonally -arrow-, they must run parallel to each other up to the cable bracket support on the transmission.
- Make sure the cable tie -arrow- for attaching the cables is installed correctly. Installation location, refer to CABLE TIE, INSTALLED LOCATION .
- The cables must be routed inside the depression in the heat shield -3-.
The heat shield from above is shown in the magnified view.
A clip -A- holds the cables and heat shield to each other in place.
-- Install the cable bracket support to the transmission and tighten the bolts to specification, see -item 6- 6.
These holes have different diameters.
Allocation of cable retainers, refer to CABLE RETAINER ALLOCATION .
-- Apply a small amount of grease on the pins -arrows- on the transmission shift lever -1- and on the relay lever -2-.
-- Replace the lock washers -3- and the lock washer on metal relay lever -4- each time they are removed.
-- Secure the shift cable with the lock washer -3- and selector cable with the lock washer -4-.
Cable Retainer with Plastic Relay Lever
-- Install the relay lever and the cable retainer. Refer to PLASTIC RELAY LEVER .
-- Install the selector cable in the cable retainer.
Continuation for All
-- Install the center console. Refer to Removal and Installation .
-- Install the boot with the shift knob and noise insulation. Refer to SHIFT KNOB, BOOT AND NOISE INSULATION .
-- Install the heat shield under the shift mechanism. Install the underbody cover if it was removed earlier. Refer to Description and Operation .
-- Assemble the exhaust system so that it is free of tension and attach the tunnel bridges. Refer to one of the following:
Diesel engines, refer to [For engine(s) BRM] Removal and Installation .
Gas engines, refer to [For engine(s) BGP, BGQ, CBTA, CBUA] Removal and Installation .
Adjust the shift mechanism. Refer to SHIFT MECHANISM, ADJUSTING .
-- If removed, install the air filter housing. Refer to one of the following:
Diesel engines, refer to [For engine(s) BRM] Description and Operation .
Gas engines, refer to [For engine(s) BGP, BGQ, CBTA, CBUA] Description and Operation .
-- Connect the battery and follow the procedure regarding what to do after connecting the battery. Refer to Removal and Installation .