LEMON Manuals: Even more car manuals for everyone
Home >> Volkswagen >> 2002 >> GTI Base, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 140 (Controls, Housing - Manual Transmission 02Q (Sedan) (A5 Platform)) >> 34 Controls, Housing >> Removal And Installation >> Shift Mechanism

Shift Mechanism

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2010 Volkswagen Jetta, 2009 Volkswagen Jetta, 2009 Volkswagen GLI, 2008 Volkswagen Jetta, and 2008 Volkswagen GLI. However, it is still accessible from the selected car via links, so may be relevant.

Special tools and workshop equipment required 

Removing 

-- First check whether a coded radio is installed. If so, obtain the antitheft code.

-- Turn off the ignition and disconnect the battery ground cable. Refer to Removal and Installation .

-- Remove the boot with the shift knob and noise insulation. Refer to SHIFT KNOB, BOOT AND NOISE INSULATION .

-- Remove the center console and the center console bracket. Refer to Removal and Installation .

-- Remove the nuts -arrows-.

Fig 1: Identifying Nuts For Selector Housing
GWWM34-0371Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the air filter housing if it is located above the shift mechanism. Refer to one of the following:

Gas engines, refer to ENGINE COVER/UPPER AIR FILTER HOUSING , or AIR FILTER HOUSING .

-- Remove the shift cable lock washer -3- from the transmission shift lever -1-.

Fig 2: Identifying Shift Cable Lock Washer To Transmission Shift Lever, Cable And Pins
GWWN34-10000Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the shift cable from the pin -arrow-.

With a Metal Relay Lever:

-- Remove the selector cable lock washer -4- from the relay lever -2-.

-- Remove the selector cable from the pin -arrow-.

With a Plastic Relay Lever:

Fig 3: Identifying Sequence To Disconnect Cable Retainer From Selector Cable
GWWN34-10891Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Pull the locking mechanism all the way forward in the -direction of arrow 1- and then unlock it to the left in the -direction of arrow 2-.

-- Press the relay lever forward (in the -direction of arrow 3-).

-- Remove the relay lever with the cable retainer. Refer to PLASTIC RELAY LEVER .

Continuation for all Vehicles:

-- Remove the cable bracket bolts/nut -arrows- from the transmission.

Fig 4: Identifying Cable Bracket Bolts/Nut -Arrows- To Remove/Install Cable Mounting Bracket From Transmission
GWWN34-10001Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the noise insulation. Refer to Description and Operation .

-- Remove the tunnel bridges.

-- Remove the underbody trim. Refer to Description and Operation .

-- Disconnect the front exhaust pipe at the double clamp and remove the suspended mount from the subframe.

-- Disengage the rear exhaust system and remove the heat shield.

-- Pivot the shift housing downward and remove it with the cables.

Installing 

Installation is performed in the reverse order of removal while observing the following:

-- Align the shift housing so that it is parallel to the body.

For the specification for tightening the shift housing nuts, see "Nut" in item:  26 or  16.

-- Attach the cable bracket to the transmission and tighten the bolts to specifications, see "Bolt" in item:  6 and "Nut" in item:  10.

These holes have different diameters.

Allocation of the cable retainers. Refer to Figure.

-- Apply a small amount of grease G 000 450 02 on the transmission shift lever -1- and on the relay lever -2- pins -arrows-.

Fig 5: Identifying Shift Cable Lock Washer To Transmission Shift Lever, Cable And Pins
GWWN34-10000Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Replace the lock washers -3 and 4- for the metal relay lever each time they are removed.

-- Secure the shift cable with the lock washer -3- and the selector cable with the lock washer -4-.

Cable Retainer with a Plastic Relay Lever:

-- The relay lever and cable retainer must be installed together. Refer to PLASTIC RELAY LEVER .

-- Insert the selector cable into the cable retainer.

Continuation for all Shift Mechanisms:

-- Install the bracket and the center console. Refer to Removal and Installation .

-- Install the shift knob, boot and noise insulation. Refer to SHIFT KNOB, BOOT AND NOISE INSULATION .

-- Install the underbody trim. Refer to Description and Operation .

-- Install the heat shield.

-- Assemble the exhaust system so that it is free of tension and install the tunnel bridges. Refer to one of the following:

Diesel engines, refer to EXHAUST SYSTEM .

Gas engines, refer to EXHAUST SYSTEM OVERVIEW .

-- Adjust the shift mechanism. Refer to SHIFT MECHANISM, ADJUSTING .

-- Install the air filter housing, if it was removed earlier. Refer to one of the following:

Gas engines, refer to ENGINE COVER/UPPER AIR FILTER HOUSING , or AIR FILTER HOUSING .

-- Observe the work sequence after connecting the battery. Refer to Removal and Installation .