Drive pinion, removing and installing: Notes
WARNING: This page is about a different variant/trim than selected.
Special tools and equipment required
- VW 295 Drift
- VW 402 Thrust plate
- VW 408 A Press tool
- VW 432 Press piece
- VW 447 i Thrust plate
- VW 454 Press piece
- VW 510 Press piece
- VW 516 Tube
- 30-204 Installing ring
- 30-555 Thrust piece
- 32-109 Tube
- 40-203/ 1 Tube, split
- 3155 Ring nut spanner
- 3183 A Castellated box spanner
- 3274 Adapter
- V.A.G 1582 Tapered roller bearing puller
- V.A.G 1582/4 Grip
Not illustrated:
- Kukko 20-10 Puller
- V/172 Removal hook
NOTE:
To remove the drive pinion the selector shaft must be removed after taking out the parking lock. Refer to Parking lock, disassembling and assembling
, disassembling and assembling parking lock.
1 - Drive pinion
- Number of teeth. Refer to Code letters, application, ratios, equipment
- Adjusting. Refer to Drive pinion, adjusting
- Removing. See Removing drive pinion
2 - Transmission housing
3 - Screw
- 12 Nm
- Remove screw before removing or installing bearing supporting ring (item -13 ).
- Insert with sealing agent AKD 456 000 01
4 - Hex nut
- 250 Nm
- Engage parking lock to remove or install
- Secure with drift
5 - Output gear
- Number of teeth. Refer to Code letters, application, ratios, equipment
- Pulling off. See Pulling off output gear
- If signs of damage exist, always replace input gear and output gear together
6 - Tapered roller bearing inner race
- Pulling off. See Pulling off tapered roller bearing inner race
- Pressing on. See Pressing on tapered roller bearing inner race
7 - Tapered roller bearing outer race
- Drive out with drift
- Pressing in. See Pressing in tapered roller bearing outer race
8 - ATF oil deflector
- Install together with bearing cap (item -10 )
9 - Bolt, 25 Nm
- 25 Nm
10 - Bearing cap
11 - Shim
- Determining thickness. Refer to Drive pinion, adjusting , Adjusting drive pinion
12 - Parking lock gear
- Rounded side faces teeth of drive pinion
13 - Bearing supporting ring
- 200 Nm
- Remove screw (item -3 ) before removing or installing bearing supporting ring.
- Removing or installing. See Removing and installing bearing supporting ring
- Bearing supporting ring cannot be unscrewed until selector shaft has been removed. Refer to Parking lock, disassembling and assembling ; Parking lock, disassembling and assembling
- Insert bearing supporting ring carefully. Sealing lip and spring must not be damaged.
- Supporting ring with seal. See Bearing supporting ring with seal for drive pinion
14 - O-ring
- Always replace
- Place onto bearing supporting ring (item -13 )
15 - Oil seal for drive pinion
- Remove with screwdriver
- Installed position. See Bearing supporting ring with seal for drive pinion
- Driving in. See Driving in drive pinion oil seal
16 - Tapered roller bearing outer race
- Driving in. See Driving in tapered roller bearing outer race
17 - Tapered roller bearing inner race
- Drive off with drift
- Pressing on. See Pressing on tapered roller bearing inner race