Drive pinion, removing and installing: Notes
WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 1995 Volkswagen Jetta III, 1995 Volkswagen Golf III, 1995 Volkswagen Cabrio, 1994 Volkswagen Jetta III, and 1994 Volkswagen Golf III. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
To remove the drive pinion, the selector shaft must be removed after taking out the parking lock. See PARKING LOCK, DISASSEMBLING AND ASSEMBLING .
NOTE:
The following list refers to Fig 1.
- - Drive pinion
- Number of teeth. See Code letters, model/engine applications, ratios, equipment .
- Adjusting. See DRIVE PINION, ADJUSTING .
- Removing. See Removing drive pinion .
- - Transmission housing
- - Screw
- Tightening torque: 12 N.m (9 ft lb)
- Remove screw before removing or installing bearing supporting ring - 12 -
- Install with AKD45600001 sealing compound
- - Hex nut
- Tightening torque: 250 N.m (184 ft lb)
- Engage parking lock to remove or install
- Secure with drift
- - Output gear
- Number of teeth. See Code letters, model/engine applications, ratios, equipment .
- Pulling off. See Pulling off output gear .
- If signs of damage exist, always replace input gear and output gear together
- - Tapered roller bearing inner race
- Pulling off. See Pulling off tapered roller bearing inner race .
- Pressing on. See Pressing on tapered roller bearing inner race .
- - Tapered roller bearing outer race
- Drive out with drift
- Pressing in. See Pressing in tapered roller bearing outer race .
- - Bolt
- M6: 14 N.m (10 ft lb)
- M8: 25 N.m (18 ft lb)
- - Bearing cap
- - Shim
- Determining thickness. See DRIVE PINION, ADJUSTING .
- - Parking lock gear
- Rounded side faces teeth of drive pinion
- - Bearing support ring
- Tightening torque: 200 N.m (148 ft lb)
- Remove screw - 3 - before removing or installing bearing support ring
- Removing or installing. See Removing and installing bearing supporting ring .
- Bearing support ring cannot be unscrewed until the selector shaft has been removed. See PARKING LOCK, DISASSEMBLING AND ASSEMBLING .
- Install bearing supporting ring carefully. Sealing lip and spring must not be damaged.
- Supporting ring with seal. See Bearing supporting ring with seal for drive pinion .
- - O-ring
- Always replace
- Place onto bearing support ring - 12 -
- - Oil seal for drive pinion
- Remove with screwdriver
- Installation position. See Bearing supporting ring with seal for drive pinion .
- Driving in. See Driving in drive pinion oil seal .
- - Tapered roller bearing outer race
- Driving in. See Driving in tapered roller bearing outer race .
- - Tapered roller bearing inner race
- Drive off with drift
- Pressing on. See Pressing on tapered roller bearing inner race .