3rd and 4th gear clutch -K3- with pump shaft, disassembling and assembling (transmissions up to 12.92): Notes
WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 1995 Volkswagen Jetta III, 1995 Volkswagen Golf III, 1995 Volkswagen Cabrio, 1994 Volkswagen Jetta III, and 1994 Volkswagen Golf III. However, it is still accessible from the selected car via links, so may be relevant.
Applications. See TRANSMISSIONS FOR VEHICLES WITH TRANSMISSION RANGE (TR) PROGRAM SWITCH -E122- .
NOTE:
When performing repairs to the clutch, make sure that the ball valve (-arrow-) is not damaged.
NOTE:
The following list refers to Fig 1.
- - Circlip
- Different thicknesses for different clutch assemblies
- Mark after removing and install in same position
- - Thrust plate
- Install with stepped side facing circlip
- - Inner plate
- Quantity. See Code letters, model/engine applications, ratios, equipment .
- - Outer plate
- Quantity. See Code letters, model/engine applications, ratios, equipment .
- - Pressure plate
- Install with rounded side facing corrugated ring
- - Corrugated washer
- Install with rounded side facing pressure plate
- - Circlip
- Removing and installing. See Removing and installing circlip .
- - Spring supporting ring
- - Springs
- Install onto spring supporting ring
- - Spring supporting shell
- - Circlip
- Must be installed in groove of clutch housing
- - Diaphragm spring
- Install with curved side facing piston
- - Piston
- Sealing lips are vulcanized to piston
- Moisten with ATF before installing
- Turn piston slightly while installing
- - Clutch housing with pump shaft
- - Piston ring
- Replace only faulty piston rings
- Piston ring is destroyed when removed
- Check that ring is correctly located. See Checking that piston rings are correctly located .
- Installing. See Installing piston rings and hooking ends together .
- - Piston ring
- Check that ring is correctly located. See Checking that piston rings are correctly located .
- Installing. See Installing piston rings and hooking ends together .
- - Piston ring
- Check that ring is correctly located. See Checking that piston rings are correctly located .
- Installing. See Installing piston rings and hooking ends together .