Part I
WARNING: This page does not describe the selected car, but rather 26 other vehicles, including the 2002 Volkswagen Cabrio, 2001 Volkswagen Cabrio, 2000 Volkswagen Cabrio, 1999 Volkswagen Jetta, and 1999 Volkswagen Golf. However, it is still accessible from the selected car via links, so may be relevant.
The following list pertains to Fig 1.
- Tensioner
- Bolt
- Tightening torque: 25 Nm (18 ft lb)
- For mounting bracket -11-: 35 Nm (26 ft lb)
- Tensioning lever
- Dust sleeve
- 10 Nm (7 ft lb)
- Drive belt guard, lower
- Drive belt guard, upper
- 45 Nm (33 ft lb)
- Tensioner pulley
- Drive belt
- Before removing, mark running direction
- Check for wear
- Do not kink
- Removing, installing and tensioning, see DRIVE BELT, REMOVING, INSTALLING AND ADJUSTING TENSION
- Mounting bracket
- Drive belt guard
- Drive belt guard, rear
- Drive belt sprocket, intermediate shaft
- 80 Nm (59 ft lb)
- To loosen and tighten use holding fixture 3036
- Drive belt sprocket, crankshaft
- 90 Nm (66 ft lb) plus 1/4-turn (90°)
- Always replace
- To loosen and tighten use special tool 3099
- Lubricate threads and shoulder
- Turning 1/4-turn (90°) further can be done in stages
- Pulley, coolant pump
- For ribbed belt
- Ribbed belt
- Before removing, mark running direction
- Removing and installing, see RIBBED BELT, REMOVING AND INSTALLING
- Vibration damper, crankshaft
- Also serves as pulley for ribbed belt
- Assembly only possible in one position (holes are offset)
- Drive belt, installing, see DRIVE BELT, REMOVING, INSTALLING AND ADJUSTING TENSION
- V-belt
- Adjusting, see V-BELT TENSION, ADJUSTING
- Pulley, coolant pump
- For V-belt
- Pulley, crankshaft
- For V-belt