1st to 3rd gear clutch - K1-
WARNING: This page does not describe the selected car, but rather 25 other vehicles, including the 2002 Volkswagen Cabrio, 2001 Volkswagen Cabrio, 2000 Volkswagen Cabrio, 1999 Volkswagen Jetta, and 1999 Volkswagen Golf. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
- Only disassemble clutch when cleaning or visually checking components.
The following list pertains to Fig 1.
- Supporting ring
- 4-piece, unclip from inner plate carrier
- Installing, see Thrust plate and plates, installing on inner plate carrier
- Inner plate carrier
- Installing, see Inner plate carrier and circlip -arrow-, installing
- Assembling, see Thrust plate and plates, installing on inner plate carrier
- Circlip
- Different thickness
- Mark after removing and install in same position
- Thrust plate
- Smooth side faces inner plate
- Install together with inner plate carrier, see Thrust plate and plates, installing on inner plate carrier
- Inner plate
- Quantity, see TRANSMISSION LAYOUT
- Installing, see Thrust plate and plates, installing on inner plate carrier
- Outer plate
- Quantity, see TRANSMISSION LAYOUT
- Installing, see Thrust plate and plates, installing on inner plate carrier
- Always 1.5 mm thick
- Outer plate
- Always 2 mm thick
- Installing, see Thrust plate and plates, installing on inner plate carrier
- Corrugated washer
- Circlip
- Removing and installing, see Circlip, removing and installing
- Piston cap
- Sealing lips are vulcanized to cap
- Moisten sealing lips with ATF before installing
- Turn cap slightly when installing
- Intermediate spring ring
- With spring supporting shell and compression springs
- Piston
- Sealing lips are vulcanized to piston
- Moisten sealing lips with ATF before installing
- Turn piston slightly when installing
- Clutch housing
- Before installing inner plate carrier corrugated washer -8-, install inner and outer plates in clutch, see Corrugated washer, inner and outer plates, installing in clutch housing