Parts of EVAP canister system (vehicles with engine code BJS), removing and installing

WARNING: This page does not describe the selected car, but rather 14 other vehicles, including the 2005 Volkswagen GTI, 2004 Volkswagen R32, 2004 Volkswagen Jetta, 2004 Volkswagen GTI, and 2003 Volkswagen Jetta. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: EVAP Canister System, Assembly Overview (Vehicles With Engine Code BJS)

Courtesy of VOLKSWAGEN UNITED STATES, INC.

NOTE: Removing and installing parts of fuel system diagnostic pump. Refer to Parts of Leak Detection Pump -LDP- (vehicles with engine code BJS), removing and installing .

1 - Hose clamp

2 - Connection hose

For ventilation lines
Check for secure fitting

3 - Ventilation line

Connected at EVAP canister
Check for secure fitting
To disengage, squeeze together at front

4 - Connector

black, 2-pin
for Evaporative Emission (EVAP) Canister Purge Solenoid Valve -N115-

5 - Mounting screw

6 - Filter housing

for Evaporative Emission (EVAP) Canister Purge Solenoid Valve -N115-

7 - Evaporative Emission (EVAP) Canister Purge Solenoid Valve -N115-*

Installation position: Arrow points in direction of flow
checking. Refer to Evaporative Emission (EVAP) canister purge solenoid valve 2 (vehicles with engine code BJS), checking

8 - Filter element

for Evaporative Emission (EVAP) Canister Purge Solenoid Valve -N115-

9 - EVAP canister

Removing and installing. Refer to Leak Detection Pump (LDP) and EVAP canister (vehicles with engine code BJS), removing and installing , removing and installing diagnostic pump for fuel system and EVAP canister

10 - 23 Nm

11 - Cover

12 - 8 Nm

13 - Ventilation line

From Leak Detection Pump (LDP) -V144- to Evaporative Emission (EVAP) Canister Purge Regulator Valve -N80-
Clipped in on wheel housing
Check for secure fitting

14 - Separating point

for ventilation line
To disengage, squeeze together at front

15 - Expansion tank

16 - Cover plate

Secured in wheel housing

17 - 15 Nm

18 - to Leak Detection Pump (LDP) -V144-

Refer to Parts of Leak Detection Pump -LDP- (vehicles with engine code BJS), removing and installing , item 7
Check for secure fitting

19 - Ventilation line

for fuel tank
Check for secure fitting
To disengage, squeeze together at front

20 - Seal

Between vehicle floor and cover. Refer to item 11 under Parts of EVAP canister system (vehicles with engine code BJS), removing and installing