4-cylinder TDI engines with power steering from 05.99, assembly

1 - Hex socket bolts 

• M8 x 45mm
• 25 Nm

2 - Tensioner 

3 - Bracket 

4 - Hex bolt 

• M10 x 45mm
• 45 Nm

5 - Hex bolts 

• M10 x 65mm
• 45 Nm

6 - Screws 

7 - Nut 

• M8

8 - Nut 

• M8

9 - Screw 

10 - Voltage Regulator (VR) 

• Removing and installing. Refer to Voltage Regulator (VR), removing and installing 
• Checking carbon brushes. Refer to Generator (GEN) carbon brushes, checking 

11 - Protective cap 

12 - Generator (GEN) 

• Tightening torque B+ wire to generator. Refer to Generator (GEN) B+ & D+ connections, securing 

13 - Ribbed belt 

• Removing and installing. Refer to Ribbed belt, removing and installing 
• Ribbed belt routing. Refer to Ribbed belt, routing 

14 - Hex bolts 

• M8 x 85mm
• 25 Nm