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Home >> Toyota >> 2025 >> RAV4 Plug-In Hybrid XSE >> Repair and Diagnosis >> Hybrid/Electric Powertrain >> Electric Motor Systems >> Hybrid Battery Control System (PHEV) - Service Information (2 Of 3) >> Accelerator Pedal Sensor >> Removal [06/2020 - ] >> Procedure

Removal [06/2020 - ]: Procedure

  1. REMOVE FRONT DOOR SCUFF PLATE LH 

    Refer to PROCEDURE - Step 23 [06/2020 - 12/2021] , or refer to PROCEDURE - Step 23 [12/2021 - ]

  2. REMOVE COWL SIDE TRIM BOARD LH 

    Refer to PROCEDURE - Step 14 [06/2020 - 12/2021] , or refer to PROCEDURE - Step 14 [12/2021 - 10/2022] , or refer to PROCEDURE - Step 14 [10/2022 - ]

  3. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 15 [06/2020 - 12/2021] , or refer to PROCEDURE - Step 15 [12/2021 - 10/2022] , or refer to PROCEDURE - Step 15 [10/2022 - ]

  4. REMOVE ACCELERATOR PEDAL(W/SENSOR) ROD ASSEMBLY 
    NOTE:
    • Avoid physical shock to the accelerator pedal sensor assembly.
    • Do not disassemble the accelerator pedal sensor assembly.
    • The accelerator pedal sensor assembly does not require lubrication.
    • Do not apply oil or other lubricants to the accelerator pedal sensor assembly. If applied, the accelerator pedal sensor assembly must be replaced.
    1. Disconnect the accelerator pedal sensor assembly connector.
      GTY904629Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 nuts and disconnect the rod of the accelerator pedal sensor assembly from the accelerator pedal assembly to remove the accelerator pedal sensor assembly.
      NOTE:

      If the accelerator pedal sensor assembly has been struck or dropped, replace it.

  5. REMOVE ACCELERATOR PEDAL PAD 
    1. GTY904336Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Disengage the 4 claws and remove the accelerator pedal pad from the accelerator pedal assembly.

  6. REMOVE ACCELERATOR PEDAL ASSEMBLY 
    1. Remove the 2 bolts.
      GTY904335Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Push the accelerator pedal assembly in the direction indicated by the arrow (1) shown in the illustration to disengage the claw.
      GTY940284Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Vehicle Body
      Remove in this Direction (1)
      Remove in this Direction (2)
    3. Pull the accelerator pedal assembly in the direction indicated by the arrow (2) shown in the illustration to remove it.