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Home >> Toyota >> 2025 >> RAV4 Plug-In Hybrid XSE >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Door / Hatch - Service Information (2 Of 2) (PHEV) >> Back Door >> Reassembly [06/2020 - ] >> Procedure

Reassembly [06/2020 - ]: Procedure

  1. INSTALL BACK DOOR PANEL CUSHION 
    1. Attach the claw and install a new back door panel cushion.
      GTY936182Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Use the same procedure for the RH and LH sides.

  2. INSTALL BACK DOOR DUST PROOF SEAL 
    1. Attach the claw and guide to install the back door dust proof seal.
      GTY883668Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Use the same procedure for the RH and LH sides.

  3. INSTALL BACK DOOR DUST PROOF SEAL 
    1. Attach the claw and install the back door dust proof seal.
      GTY883667Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL BACK DOOR STAY STOPPER (w/ Power Back Door) 

    See step  1

  5. INSTALL BACK DOOR LOWER DAMPER STAY BRACKET LH (w/ Power Back Door) 

    See step  2

  6. INSTALL BACK DOOR LOWER DAMPER STAY BRACKET RH (w/ Power Back Door) 

    HINT: 

    Use the same procedure described for the LH side.

  7. INSTALL BACK DOOR UPPER DAMPER STAY BRACKET LH (w/ Power Back Door) 

    See step  3

  8. INSTALL BACK DOOR UPPER DAMPER STAY BRACKET RH (w/ Power Back Door) 

    HINT: 

    Use the same procedure described for the LH side.

  9. INSTALL POWER BACK DOOR UNIT ASSEMBLY LH (w/ Power Back Door) 

    See step  4

  10. INSTALL POWER BACK DOOR UNIT ASSEMBLY RH (w/ Power Back Door) 

    HINT: 

    Use the same procedure described for the LH side.

  11. INSTALL BACK DOOR STAY STOPPER (w/o Power Back Door) 

    See step  1

  12. INSTALL BACK DOOR LOWER DAMPER STAY BRACKET LH (w/o Power Back Door) 

    See step  2

  13. INSTALL BACK DOOR LOWER DAMPER STAY BRACKET RH (w/o Power Back Door) 

    HINT: 

    Use the same procedure described for the LH side.

  14. INSTALL BACK DOOR UPPER DAMPER STAY BRACKET LH (w/o Power Back Door) 

    See step  3

  15. INSTALL BACK DOOR UPPER DAMPER STAY BRACKET RH (w/o Power Back Door) 

    HINT: 

    Use the same procedure described for the LH side.

  16. INSTALL BACK DOOR STAY ASSEMBLY LH (w/o Power Back Door) 

    See step  4

  17. INSTALL BACK DOOR STAY ASSEMBLY RH (w/o Power Back Door) 

    HINT: 

    Use the same procedure described for the LH side.

  18. INSTALL BACK DOOR LOWER OUTSIDE GARNISH SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 1

  19. INSTALL REAR LIGHT ASSEMBLY LH 

    Refer to PROCEDURE - Step 1

  20. INSTALL REAR LIGHT ASSEMBLY RH 

    HINT: 

    Use the same procedure described for the LH side.

  21. INSTALL REAR TELEVISION CAMERA ASSEMBLY 

    Refer to PROCEDURE - Step 2

  22. INSTALL BACK DOOR OPENER SWITCH ASSEMBLY 

    See step  1

  23. INSTALL LICENSE PLATE LIGHT ASSEMBLY 

    HINT: 

    Use the same procedure for the RH and LH sides.

    Refer to PROCEDURE - Step 1

  24. INSTALL BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 1

  25. INSTALL BACK DOOR WEIGHT 
    1. Attach the guide.
      GTY1012609Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the back door weight with the 3 bolts.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

  26. INSTALL MULTIPLEX NETWORK DOOR ECU (w/ Power Back Door) 

    See step  1 [06/2020 - 10/2023], or see step  1 [10/2023 - ]

  27. INSTALL BACK DOOR LOCK ASSEMBLY (w/o Power Back Door) 

    Refer to PROCEDURE - Step 1

  28. INSTALL BACK DOOR LOCK ASSEMBLY (w/ Power Back Door) 

    Refer to PROCEDURE - Step 8

  29. INSTALL REAR WIPER MOTOR GROMMET 

    Refer to PROCEDURE - Step 1

  30. INSTALL REAR WIPER MOTOR ASSEMBLY 

    Refer to PROCEDURE - Step 2

  31. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY 

    Refer to PROCEDURE - Step 3

  32. INSTALL REAR WIPER ARM HEAD CAP 

    Refer to PROCEDURE - Step 4

  33. INSTALL REAR WASHER NOZZLE 
    1. Attach the claw and install the rear washer nozzle.
      GTY883734Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the rear washer hose to the rear washer nozzle.
  34. INSTALL INNER MIRROR CAMERA ASSEMBLY (w/ Digital inner mirror) 

    Refer to PROCEDURE - Step 1

  35. INSTALL REAR SPOILER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 3

  36. INSTALL POWER BACK DOOR SENSOR ASSEMBLY LH (w/ Power Back Door) 

    See step  1

  37. INSTALL POWER BACK DOOR SENSOR ASSEMBLY RH (w/ Power Back Door) 

    HINT: 

    Use the same procedure described for the LH side.

  38. INSTALL NO. 1 POWER BACK DOOR CONTROL SWITCH (w/ Power Back Door) 

    See step  1

  39. INSTALL BACK DOOR NO. 2 SERVICE HOLE COVER 
    1. Attach the guide and claw to install the back door No. 2 service hole cover.
      GTY883704Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. INSTALL BACK DOOR SERVICE HOLE COVER LH 
    1. Attach the guide and claw to install the back door service hole cover LH.
      GTY883705Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. INSTALL BACK DOOR SERVICE HOLE COVER RH 

    HINT: 

    Use the same procedure described for the LH side.

  42. INSTALL BACK DOOR ASSIST GRIP LH 
    1. Attach the guide and claw to install the back door assist grip LH.
      GTY1008241Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. INSTALL BACK DOOR ASSIST GRIP RH 

    HINT: 

    Use the same procedure described for the LH side.

  44. INSTALL BACK DOOR TRIM BOARD ASSEMBLY 
    1. Attach the clip and install the back door trim board assembly.
      GTY883746Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 4 bolts.
      GTY883752Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. INSTALL BACK DOOR HANDLE COVER 
    1. Attach the claw and clip to install the back door handle cover as shown in the illustration.
      GTY872964Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction

      HINT: 

      Use the same procedure for the RH and LH sides.

  46. INSTALL BACK DOOR SIDE GARNISH LH 
    1. GTY1177207Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Install 2 new clips to the back door side garnish LH.

      NOTE:

      If the back door side garnish LH has been removed, replace the clip with a new one.

    2. GTY1177080Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Attach the guide.

    3. GTY891285Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction

      Attach the clip and install the back door side garnish LH as shown in the illustration.

    4. GTY1176796Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction

      Attach the claw as shown in the illustration.

  47. INSTALL BACK DOOR SIDE GARNISH RH 

    HINT: 

    Use the same procedure described for the LH side.

  48. INSTALL BACK DOOR CENTER GARNISH 
    1. Attach the claw and clip to install the back door center garnish as shown in the illustration.
      GTY893386Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A w/o Digital Inner Mirror
      *B w/ Digital Inner Mirror
      Install in this Direction (1)
      Install in this Direction (2)
  49. INITIALIZE POWER BACK DOOR SYSTEM (w/ Power Back Door) 

    Refer to INITIALIZATION [06/2020 - 10/2023] , or refer to INITIALIZATION [10/2023 - ]

  50. INSPECT POWER BACK DOOR SYSTEM (w/ Power Back Door) 

    Refer to DATA LIST / ACTIVE TEST [06/2020 - 10/2023] , or refer to DATA LIST / ACTIVE TEST [10/2023 - ]

  51. ADJUST TELEVISION CAMERA ASSEMBLY 
    1. w/ Panoramic View Monitor System:

      Refer to CALIBRATION [06/2020 - 10/2022] , or refer to CALIBRATION [10/2022 - ]

    2. w/ Parking Assist Monitor System:

      Refer to CALIBRATION [06/2020 - 10/2022] , or refer to CALIBRATION [10/2022 - ]

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