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Home >> Toyota >> 2025 >> RAV4 Plug-In Hybrid SE >> Repair and Diagnosis >> Drivelines & Axles >> Axle Shafts >> Drive Shaft - Service Information (PHEV) >> Front Drive Shaft Assembly >> Removal [06/2020 - ] >> Procedure

Removal [06/2020 - ]: Procedure

  1. REMOVE FRONT WHEEL 

    Refer to REMOVAL [06/2020 - ]

  2. REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY 

    Refer to PROCEDURE - Step 14 [06/2020 - 12/2021] , or refer to PROCEDURE - Step 14 [12/2021 - 10/2022] , or refer to PROCEDURE - Step 14 [10/2022 - ]

  3. REMOVE FRONT FENDER APRON SEAL LH 

    Refer to PROCEDURE - Step 15 [06/2020 - 12/2021] , or refer to PROCEDURE - Step 15 [12/2021 - 10/2022] , or refer to PROCEDURE - Step 15 [10/2022 - ]

  4. REMOVE FRONT FENDER APRON SEAL RH 

    Refer to PROCEDURE - Step 16 [06/2020 - 12/2021] , or refer to PROCEDURE - Step 16 [12/2021 - 10/2022] , or refer to PROCEDURE - Step 16 [10/2022 - ]

  5. DRAIN TRANSAXLE OIL 

    Refer to REPLACEMENT [06/2020 - ]

  6. REMOVE FRONT AXLE SHAFT NUT LH 

    Refer to PROCEDURE - Step 4 [06/2020 - 12/2021] , or refer to PROCEDURE - Step 4 [12/2021 - 10/2022] , or refer to PROCEDURE - Step 4 [10/2022 - ]

  7. REMOVE FRONT AXLE SHAFT NUT RH 

    HINT: 

    Use the same procedure described for the LH side.

  8. DISCONNECT FRONT STABILIZER LINK ASSEMBLY LH 

    Refer to PROCEDURE - Step 5 [06/2020 - 10/2022] , or refer to PROCEDURE - Step 5 [10/2022 - ]

  9. DISCONNECT FRONT STABILIZER LINK ASSEMBLY RH 

    HINT: 

    Use the same procedure described for the LH side.

  10. DISCONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 9 [06/2020 - 12/2021] , or refer to PROCEDURE - Step 9 [12/2021 - 10/2022] , or refer to PROCEDURE - Step 9 [10/2022 - ]

  11. DISCONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH 

    HINT: 

    Use the same procedure described for the LH side.

  12. DISCONNECT STEERING KNUCKLE WITH AXLE HUB LH 
    1. Remove the bolt and disconnect the front speed sensor and front flexible hose from the front shock absorber assembly.
      GTY897966Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be sure to separate the front speed sensor and front flexible hose from the front shock absorber assembly completely.

    2. Remove the bolt, disengage the clamp and disconnect the front speed sensor from the front shock absorber assembly and steering knuckle.
      NOTE:
      • Prevent foreign matter from contacting the sensor tip.
      • Be careful not to damage the front speed sensor.
      • Clean the speed sensor installation hole and the contact surfaces every time the front speed sensor is removed.
      GTY897986Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Put matchmarks on the front drive shaft assembly and front axle hub sub-assembly.
      NOTE:

      Do not use a punch to make the matchmarks.

      GTY890746Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
    4. Using a plastic hammer, disconnect the front drive shaft assembly from the steering knuckle with axle hub.
      NOTE:
      • Be careful not to damage the boot and drive shaft dust cover.
      • Do not excessively push out the drive shaft from the front axle hub.
  13. DISCONNECT STEERING KNUCKLE WITH AXLE HUB RH 

    HINT: 

    Use the same procedure described for the LH side.

  14. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH 
    1. GTY905030Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Using SST, remove the front drive shaft assembly LH.

      • SST: 09520-01011 
      • SST: 09520-20010 
        1. 09521-02040
        2. 09521-02010
        3. 09521-02060
      NOTE:
      • Do not damage the front drive shaft oil seal LH, front axle inboard joint boot and front drive shaft dust cover LH.
      • Do not drop the front drive shaft assembly LH.
      • When carrying the front drive shaft assembly LH, hold it horizontally.
  15. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH 
    1. GTY873926Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Remove the 2 bolts and pull out the front drive shaft assembly RH together with the drive shaft bearing case sub-assembly.

    2. Remove the front drive shaft assembly RH from the transaxle.
      NOTE:
      • Do not damage the front drive shaft oil seal RH, front axle inboard joint boot and front drive shaft dust cover RH.
      • Do not drop the front drive shaft assembly RH.
      • When carrying the front drive shaft assembly RH, hold it horizontally.

      HINT: 

      If the spline connection is stiff, using a brass bar and hammer, lightly tap the inboard joint assembly to remove it.

  16. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING LH 
    1. Using a screwdriver, remove the front drive shaft hole snap ring LH.
      GTY873886Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002