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Home >> Toyota >> 2025 >> Prius Plug-In Hybrid SE >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Suspension System (Rear) - Service Information (2 Of 2) >> REAR SUSPENSION MEMBER (for 2WD) >> Installation [03/2023 - ] >> Procedure

Installation [03/2023 - ]: Procedure

  1. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH (for PHEV Model) 
    Refer to PROCEDURE - Step 1
  2. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY RH (for PHEV Model) 
  3. INSTALL REAR UPPER CONTROL ARM ASSEMBLY LH 
    Refer to PROCEDURE - Step 1
  4. INSTALL REAR UPPER CONTROL ARM ASSEMBLY RH 
  5. INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY 
    1. for HEV Model
      GTY1150782Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Engine Lifter *b Attachment
      Attachment Placement Location - -
      1. Using an engine lifter and 4 attachments or equivalent tools, support the rear suspension member sub-assembly as shown in the illustration.
        WARNING:
        • The rear suspension member sub-assembly is a very heavy component. Make sure that it is supported securely.
        • If the rear suspension member sub-assembly is not securely supported, it may drop, resulting in serious injury.
        GTY1141085Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        NOTE:
        • Use attachments or equivalent tools to keep the rear suspension member sub-assembly level.
        • Keep supporting the rear suspension member sub-assembly until the installation has been completed.
      2. Raise the rear suspension member sub-assembly until there is no clearance between the rear suspension member sub-assembly and vehicle.
      3. Install the rear suspension member sub-assembly with the 2 bolts and 2 nuts.

        Torque: 143 N*m (1458 kgf*cm, 105 ft.*lbf) 

    2. for PHEV Model
      GTY1154103Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Engine Lifter *b Attachment
      Attachment Placement Location - -
      1. Using an engine lifter and 4 attachments or equivalent tools, support the rear suspension member sub-assembly as shown in the illustration.
        WARNING:
        • The rear suspension member sub-assembly is a very heavy component. Make sure that it is supported securely.
        • If the rear suspension member sub-assembly is not securely supported, it may drop, resulting in serious injury.
        GTY1141085Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        NOTE:
        • Use attachments or equivalent tools to keep the rear suspension member sub-assembly level.
        • Keep supporting the rear suspension member sub-assembly until the installation has been completed.
      2. Raise the rear suspension member sub-assembly until there is no clearance between the rear suspension member sub-assembly and vehicle.
      3. Install the rear suspension member sub-assembly with the 2 bolts and 2 nuts.

        Torque: 143 N*m (1458 kgf*cm, 105 ft.*lbf) 

  6. TEMPORARILY INSTALL REAR UPPER CONTROL ARM ASSEMBLY LH 
    1. GTY1143318Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Temporarily install the rear upper control arm assembly LH to the rear axle carrier sub-assembly LH with the bolt and nut.
        NOTE:
        • Insert the bolt with the threaded end facing the rear of the vehicle.
        • Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.
  7. TEMPORARILY INSTALL REAR UPPER CONTROL ARM ASSEMBLY RH 
  8. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH 
    for HEV Model: Refer to PROCEDURE - Step 1
    for PHEV Model: Refer to PROCEDURE - Step 5
  9. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH 
  10. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH (for HEV Model) 
    Refer to PROCEDURE - Step 2
  11. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY RH (for HEV Model) 
  12. INSTALL REAR LOWER COIL SPRING INSULATOR LH 
  13. INSTALL REAR LOWER COIL SPRING INSULATOR RH 
  14. INSTALL REAR COIL SPRING LH 
    Refer to PROCEDURE - Step 3
  15. INSTALL REAR COIL SPRING RH 
  16. INSTALL REAR STABILIZER BAR (w/ Stabilizer Bar) 
    for HEV Model: See step  3
    for PHEV Model: See step  4
  17. STABILIZE SUSPENSION 
    Refer to PROCEDURE - Step 4
  18. INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH 
    for HEV Model: Refer to PROCEDURE - Step 7
    for PHEV Model: Refer to PROCEDURE - Step 13
  19. INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH 
  20. INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH 
    for HEV Model: Refer to PROCEDURE - Step 8
    for PHEV Model: Refer to PROCEDURE - Step 15
  21. INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY RH 
  22. INSTALL REAR UPPER CONTROL ARM ASSEMBLY LH 
    Refer to PROCEDURE - Step 5
  23. INSTALL REAR UPPER CONTROL ARM ASSEMBLY RH 
  24. INSTALL REAR FLEXIBLE HOSE LH 

    Refer to PROCEDURE - Step 15

  25. INSTALL REAR FLEXIBLE HOSE RH 
  26. INSTALL REAR STABILIZER LINK ASSEMBLY LH (w/ Stabilizer Bar) 
    See step  6
  27. INSTALL REAR STABILIZER LINK ASSEMBLY RH (w/ Stabilizer Bar) 
  28. INSTALL TAIL EXHAUST PIPE ASSEMBLY 

    for M20A-FXS: Refer to PROCEDURE - Step 4

  29. INSTALL REAR WHEEL 

    Refer to INSTALLATION [12/2022 - ]

  30. INSTALL REAR SUSPENSION TOE ADJUST CAM SUB-ASSEMBLY (for LH Side) 
    for HEV Model: Refer to PROCEDURE - Step 12
    for PHEV Model: Refer to PROCEDURE - Step 25
  31. INSTALL REAR SUSPENSION TOE ADJUST CAM SUB-ASSEMBLY (for RH Side) 
  32. INSTALL REAR FLOOR SIDE MEMBER COVER LH (for HEV Model) 

    See step  7

  33. INSTALL REAR FLOOR SIDE MEMBER COVER RH (for HEV Model) 

    See step  8

  34. INSTALL BATTERY BOX COVER (for PHEV Model) 

    Refer to PROCEDURE - Step 8

  35. INSPECT FOR EXHAUST GAS LEAK 

    for M20A-FXS: Refer to INITIALIZATION [03/2023 - ]

  36. INSPECT AND ADJUST REAR WHEEL ALIGNMENT 

    Refer to ADJUSTMENT [03/2023 - ]

  37. PERFORM INITIALIZATION 
    Parking Assist Monitor System Refer to CALIBRATION [12/2022 - ]
    Panoramic View Monitor System Refer to CALIBRATION [12/2022 - ]
    Advanced Park Refer to CALIBRATION [12/2022 - ]
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