LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2024 >> Corolla LE >> Repair and Diagnosis >> External Pages >> Different car >> Section 318 (Manual Transaxle System - Service Information (1 Of 2)) >> Manual Transaxle Unit >> Disassembly [09/2022 - ] >> Procedure

Disassembly [09/2022 - ]: Procedure

WARNING: This page is about a different car, the 2025 Toyota GR Corolla, 2024 Toyota GR Corolla, and 2023 Toyota GR Corolla. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE NO. 1 CLUTCH HOUSING COVER 
    1. Remove the No. 1 clutch housing cover from the front transaxle case.
      GTY1023890Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE RELEASE CYLINDER BLEEDER PLUG CAP 
    1. Remove the release cylinder bleeder plug cap from the release cylinder bleeder plug.
      GTY1023888Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE RELEASE CYLINDER BLEEDER PLUG 
    1. Remove the release cylinder bleeder plug from the clutch release bleeder sub-assembly.
      GTY1024293Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 4 [09/2022 - 11/2022] , or refer to PROCEDURE - Step 4 [11/2022 - ]

  5. REMOVE CLUTCH RELEASE BEARING PLATE 

    Refer to PROCEDURE - Step 4

  6. REMOVE CLUTCH RELEASE CYLINDER WITH BEARING ASSEMBLY 

    Refer to PROCEDURE - Step 6 [09/2022 - 11/2022] , or refer to PROCEDURE - Step 6 [11/2022 - ]

  7. REMOVE BLEEDER CLUTCH RELEASE TUBE 

    Refer to PROCEDURE - Step 7 [09/2022 - 11/2022] , or refer to PROCEDURE - Step 7 [11/2022 - ]

  8. REMOVE CONTROL CABLE BRACKET ASSEMBLY 
    1. Remove the 3 bolts and control cable bracket assembly from the manual transmission case.
      GTY1023886Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE SELECTING BELL CRANK ASSEMBLY 

    Refer to PROCEDURE - Step 1

  10. REMOVE BACK-UP LIGHT SWITCH ASSEMBLY 
    1. Using SST, remove the back-up light switch assembly and gasket from the manual transmission case.
      GTY1023853Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09816-30010 
  11. REMOVE NEUTRAL POSITION SWITCH 
    1. Using SST, remove the neutral position switch and gasket from the manual transmission case.
      GTY1023211Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09816-30010 
  12. REMOVE TEMPERATURE SENSOR 

    See step  2

  13. REMOVE TRANSMISSION REVOLUTION SENSOR 

    See step  2

  14. REMOVE NO. 1 LOCK BALL ASSEMBLY 
    1. Remove the No. 1 lock ball assembly from the manual transmission case.
      GTY1023880Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE NO. 2 LOCK BALL ASSEMBLY 
    1. Remove the No. 2 lock ball assembly from the manual transmission case.
      GTY1023872Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE SHIFT GATE PIN 
    1. Remove the shift gate pin from the manual transmission case.
      GTY1023871Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE SHIFT AND SELECT LEVER ASSEMBLY 
    1. Remove the 4 bolts and shift and select lever assembly from the manual transmission case.
      GTY1023869Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE SHIFT AND SELECT LEVER SHAFT STRAIGHT PIN 
    1. While pressing in the shift and select lever shaft straight pin as far as it will go, pull out the shift and select lever shaft straight pin to remove it.
      GTY1023668Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Press and Hold
      *b Pull out the shift and select lever shaft straight pin.
    2. Remove the shift and select lever shaft straight pin and spring.
  19. REMOVE SHIFT ARM PIVOT O-RING 
    1. Remove the shift arm pivot O-ring from the shift and select lever shaft straight pin.
      GTY1023866Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE MANUAL TRANSMISSION FILLER PLUG 
    1. Remove the manual transmission filler plug and gasket from the manual transmission case.
      GTY1023865Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE DRAIN PLUG 
    1. Remove the drain plug and gasket from the manual transmission case.
      GTY1024288Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. FIX MANUAL TRANSAXLE ASSEMBLY 
    1. Place the manual transaxle assembly on wooden blocks.
      GTY1024322Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Wooden Block
  23. REMOVE SHIFT DETENT BALL 
    1. Using a 6 mm hexagon wrench, remove the 4 detent ball plugs from the front transaxle case.
      GTY1023861Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a Magnet Hand, remove the 4 shift detent ball compression spring seats, 4 shift detent ball compression springs and 4 shift detent balls from the front transaxle case.
  24. REMOVE REVERSE IDLER GEAR SHAFT BOLT 
    1. Remove the reverse idler gear shaft bolt and gasket from the manual transmission case.
      GTY1023860Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE MANUAL TRANSMISSION CASE PLUG 
    1. Using SST and 27 mm straight hexagon, remove the manual transmission case plug from the manual transmission case.
      GTY1023377Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09816-30010 
  26. REMOVE MANUAL TRANSMISSION CASE 
    1. Remove the 8 bolts from the front transaxle case side.
      GTY1023849Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 10 bolts from the manual transmission case side.
      GTY1023848Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using snap ring pliers, keep the snap ring stretched and remove the manual transmission case.
      GTY1024284Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE NO. 1 OIL RECEIVER PIPE 
    1. Remove the bolt and No. 1 oil receiver pipe from the manual transmission case.
      GTY1023844Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not damage the No. 1 oil receiver pipe.

  28. REMOVE TRANSMISSION OIL SEPARATOR 
    1. Remove the 2 bolts and transmission oil separator from the manual transmission case.
      GTY1023843Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE TRANSMISSION OIL SEPARATOR 
    1. Remove the 2 bolts and transmission oil separator from the front transaxle case.
      GTY1023812Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE 3RD AND 4TH SHIFT FORK SHAFT 
    1. Using a 5 mm pin punch and a hammer, tap out the slotted spring pin until the 3rd and 4th shift fork shaft becomes free.
      GTY1023608Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 3rd and 4th Shift Fork Shaft
      NOTE:
      • Do not allow the slotted spring pin to contact the gear.
      • Do not fully extract the slotted spring pin from the No. 2 gear shift fork.
    2. Apply protective tape to the locations shown in the illustration.
      GTY1023043Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 2 Gear Shift Head
      Protective Tape
    3. Using a 5 mm pin punch and a hammer, tap out the slotted spring pin until the 3rd and 4th shift fork shaft becomes free.
      NOTE:
      • Do not allow the slotted spring pin to contact the No. 5 gear shift fork shaft.
      • Do not fully extract the slotted spring pin from the No. 2 gear shift head.
    4. Remove the 3rd and 4th shift fork shaft and No. 2 gear shift head from the No. 2 gear shift fork and front transaxle case.
      GTY1023697Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 3rd and 4th Shift Fork Shaft
      *2 No. 2 Gear Shift Head
    5. Remove the 2 slotted spring pins.
  31. REMOVE NO. 5 GEAR SHIFT FORK SHAFT 
    1. Using a screwdriver, remove the E-ring from the shift arm pivot.
      GTY1023833Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the shift arm pivot from the shift arm.
      GTY1024281Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the No. 5 gear shift fork shaft from the front transaxle case.
      GTY1023831Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a 5 mm pin punch and a hammer, remove the slotted spring pin from the No. 3 gear shift head.
      GTY1023830Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the No. 3 gear shift head from the No. 5 gear shift fork shaft.
  32. REMOVE SHIFT ARM 
    1. Remove the shift arm from the front transaxle case.
      GTY1023829Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE REVERSE SHIFT FORK SHAFT 
    1. Remove the bolt from the reverse shift fork shaft.
      GTY1024280Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the reverse shift fork shaft from the front transaxle case.
      GTY1023828Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. INSPECT REVERSE IDLER GEAR THRUST CLEARANCE 

    See step  1

  35. INSPECT REVERSE IDLER GEAR RADIAL CLEARANCE 

    See step  2

  36. REMOVE REVERSE IDLER GEAR 
    1. Remove the reverse idler gear shaft by sliding and lifting it.
      GTY1023826Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the reverse idler gear, needle roller bearing and reverse idler thrust washer from the reverse idler gear shaft.
      GTY1023825Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. REMOVE INPUT SHAFT, NO. 1 OUTPUT SHAFT AND NO. 2 OUTPUT SHAFT 
    1. Bend left and right sides of SST in opposite directions.
      GTY1023801Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09312-52010 
      NOTE:

      Do not bend SST more than necessary.

    2. Install SST to the top and bottom of the No. 3 transmission hub sleeve.
      GTY1023823Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09312-52010 
      NOTE:

      Make sure that SST does not easily come loose.

      HINT: 

      Install SST in a tensioned state so that the No. 3 transmission hub sleeve does not shift out of position.

    3. Remove the input shaft, No. 1 output shaft and No. 2 output shaft at the same time.
      GTY1022533Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. REMOVE DIFFERENTIAL GEAR ASSEMBLY 
    1. Remove the differential gear assembly from the front transaxle case.
      GTY1023810Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. REMOVE TRANSMISSION MAGNET 
    1. Remove the transmission magnet from the front transaxle case.
      GTY1023809Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. REMOVE NO. 1 GEAR SHIFT FORK 
    1. Remove the No. 1 gear shift fork from the No. 1 output shaft.
      GTY1023808Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. REMOVE NO. 2 GEAR SHIFT FORK 
    1. Remove the No. 2 gear shift fork from the No. 1 gear shift fork.
      GTY1023806Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. REMOVE NO. 3 GEAR SHIFT FORK 
    1. Remove the No. 3 gear shift fork from the No. 2 output shaft.
      GTY1024275Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. REMOVE REVERSE SHIFT FORK 
    1. Remove the reverse shift fork from the No. 3 gear shift fork.
      GTY1111746Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  44. REMOVE OUTPUT SHAFT REAR BEARING 
    1. Using SST, remove the output shaft rear bearing (outer race) from the manual transmission case.
      GTY1023712Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09387-00041 
      • SST: 09387-02020 
  45. REMOVE OUTPUT SHAFT REAR BEARING SHIM 
    1. Remove the output shaft rear bearing shim from the manual transmission case.
      GTY1023790Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. REMOVE NO. 2 OUTPUT SHAFT REAR BEARING 
    1. Using SST, remove the No. 2 output shaft rear bearing (outer race) from the manual transmission case.
      GTY1023240Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09387-00041 
      • SST: 09387-02020 
  47. REMOVE OUTPUT SHAFT REAR BEARING SHIM 
    1. Remove the output shaft rear bearing shim from the manual transmission case.
      GTY1023787Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  48. REMOVE OUTPUT SHAFT COVER 
    1. Remove the output shaft cover from the manual transmission case.
      GTY1023785Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. REMOVE SHIFT FORK SHAFT BEARING 
    1. Using SST, remove the 4 shift fork shaft bearings from the manual transmission case.
      GTY1023363Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09387-00041 
        1. 09387-01021
      • SST: 09527-20011 
      • SST: 09612-65014 
  50. REMOVE SHIFT AND SELECT LEVER SHAFT NEEDLE ROLLER BEARING 
    1. Using SST, remove the shift and select lever shaft needle roller bearing from the manual transmission case.
      GTY1024045Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09387-00041 
        1. 09387-01021
      • SST: 09612-65014 
  51. REMOVE INPUT SHAFT REAR BEARING SHAFT SNAP RING 
    1. Using snap ring pliers, remove the input shaft rear bearing shaft snap ring from the manual transmission case.
      GTY1024270Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. REMOVE INPUT SHAFT FRONT BEARING 
    1. Remove the bolt and bearing lock plate from the front transaxle case.
      GTY1023780Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, remove the input shaft front bearing from the front transaxle case.
      GTY1023014Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09612-30012 
  53. REMOVE FRONT TRANSAXLE CASE OIL SEAL 
    1. Using a screwdriver with its tip wrapped with protective tape, remove the front transaxle case oil seal from the front transaxle case.
      GTY1023778Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  54. REMOVE OUTPUT SHAFT FRONT BEARING 
    1. Using SST, remove the output shaft front bearing (outer race) from the front transaxle case.
      GTY1024246Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09387-00041 
      • SST: 09387-02020 
      • SST: 09527-17011 
  55. REMOVE OUTPUT SHAFT COVER 
    1. Remove the output shaft cover from the front transaxle case.
      GTY1023770Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. REMOVE NO. 2 OUTPUT SHAFT FRONT BEARING 
    1. Using SST, remove the No. 2 output shaft front bearing (outer race) from the front transaxle case.
      GTY1023791Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09387-00041 
      • SST: 09387-02020 
      • SST: 09527-17011 
  57. REMOVE OUTPUT SHAFT COVER 
    1. Remove the output shaft cover from the front transaxle case.
      GTY1023767Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  58. REMOVE MANUAL TRANSMISSION CASE STRAIGHT PIN 
    1. Remove the 3 manual transmission case straight pins from the front transaxle case.
      GTY1023766Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  59. REMOVE SHIFT FORK SHAFT BEARING 
    1. Using SST, remove the 4 shift fork shaft bearings from the front transaxle case.
      GTY1024316Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09387-00041 
        1. 09387-01021
      • SST: 09612-65014 
  60. REMOVE FRONT DRIVE SHAFT OIL SEAL LH 

    See step  2

  61. REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING 
    1. Using a brass bar and a hammer, remove the front differential case rear tapered roller bearing (outer race) and front differential case rear shim from the manual transmission case.
      GTY1024266Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, remove the front differential case rear tapered roller bearing (inner race) from the front No. 1 differential case sub-assembly.
      GTY1023366Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Turn
      *b Hold
      • SST: 09950-00020 
      • SST: 09950-00030 
      • SST: 09950-40011 
        1. 09957-04010
      • SST: 09950-60011 
        1. 09951-00540
  62. REMOVE TRANSAXLE CASE OIL SEAL 

    See step  3 [09/2022 - 11/2022], or See step  3 [11/2022 - ]

  63. REMOVE FRONT DRIVE SHAFT OIL SEAL RH 
    1. Using SST, remove the front drive shaft oil seal RH from the transmission sleeve yoke.
      GTY1024527Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09308-00010 
      NOTE:

      Be careful not to damage the transmission sleeve yoke.

  64. REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING 
    1. Using SST, remove the front differential case front tapered roller bearing (outer race) from the front transaxle case.
      GTY1023641Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09387-00041 
      • SST: 09387-02020 
      • SST: 09527-17011 
    2. Using SST, remove the front differential case front tapered roller bearing (inner race) and transmission sleeve yoke from the front No. 1 differential case sub-assembly.
      GTY1024439Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Front Differential Case Front Tapered Roller Bearing (Inner Race)
      *2 Transmission Sleeve Yoke
      *a Turn
      *b Hold
      • SST: 09950-00020 
      • SST: 09950-00030 
      • SST: 09950-40011 
        1. 09957-04010
      • SST: 09950-60011 
        1. 09951-00410
scientia non olet · About LEMON Manuals