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Removal [09/2024 - ]: Procedure

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  1. REMOVE FRONT WHEELS 

    Refer to REMOVAL [09/2022 - ]

  2. REMOVE FRONT BUMPER ASSEMBLY 

    Refer to PROCEDURE - Step 2

  3. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH 

    Refer to PROCEDURE - Step 2

  4. REMOVE PIN HOLD CLIP 

    Refer to PROCEDURE - Step 31

  5. REMOVE FRONT FENDER LINER RETAINER 

    Refer to PROCEDURE - Step 32

  6. REMOVE SUB RADIATOR ASSEMBLY WITH SUB RADIATOR DUCT (w/ Sub Radiator) 

    Refer to REMOVAL [09/2024 - ]

  7. DRAIN WASHER FLUID 

    Refer to PROCEDURE - Step 6

  8. REMOVE INLET HOSE 

    Refer to PROCEDURE - Step 19

  9. REMOVE WINDSHIELD WASHER JAR ASSEMBLY 

    Refer to PROCEDURE - Step 20

  10. REMOVE NO. 2 ENGINE UNDER COVER AIR GUIDE 

    Refer to PROCEDURE - Step 21

  11. REMOVE REAR ENGINE UNDER COVER RH 

    Refer to PROCEDURE - Step 24

  12. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY 

    Refer to PROCEDURE - Step 9

  13. REMOVE FAN AND GENERATOR V BELT 

    Refer to PROCEDURE - Step 3

  14. REMOVE COMPRESSOR ASSEMBLY WITH PULLEY 

    Refer to PROCEDURE - Step 18

  15. REMOVE NO. 1 AIR TUBE 
    1. Remove the 2 bolts.
      GTY1107840Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Loosen the 2 hose clamps to remove the No. 1 air tube from the No. 2 air hose and No. 3 air hose.
  16. REMOVE NO. 2 AIR HOSE 
    1. Loosen the hose clamp to remove the No. 2 air hose from the turbocharger sub-assembly.
      GTY1109322Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. DISCONNECT ENGINE WIRE 
    1. Remove the bolt and disconnect the engine wire from the timing chain cover assembly.
      GTY1019842Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY 

    Refer to PROCEDURE - Step 76

  19. REMOVE TIMING GEAR COVER INSULATOR 
    1. Remove the timing gear cover insulator from the timing chain cover assembly.
      GTY1019843Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE CRANKSHAFT PULLEY ASSEMBLY 

    Refer to PROCEDURE - Step 14

  21. REMOVE TIMING CHAIN COVER ASSEMBLY 
    1. Remove the 12 bolts and seal washer.
      GTY1019844Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the timing chain cover assembly by prying between the timing chain cover assembly and oil pan sub-assembly, cylinder block sub-assembly with a screwdriver with its tip wrapped with protective tape.
      GTY1020470Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 oil pump gaskets from the cylinder block sub-assembly.
      GTY1019845Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the contact surfaces of the oil pan sub-assembly.

  22. REMOVE TIMING CHAIN COVER OIL SEAL 

    Refer to PROCEDURE - Step 21

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