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Removal [09/2022 - 11/2022]: Procedure

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  1. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY 

    Refer to PROCEDURE - Step 12

  2. DRAIN ENGINE COOLANT 

    Refer to PROCEDURE - Step 2

  3. REMOVE INTAKE MANIFOLD 

    Refer to REMOVAL [09/2022 - 11/2022]

  4. REMOVE GENERATOR ASSEMBLY 

    Refer to REMOVAL [09/2022 - 11/2022]

  5. DISCONNECT NO. 5 WATER BY-PASS HOSE 
    1. Slide the clip and disconnect the No. 5 water by-pass hose from the water inlet with water pump housing sub-assembly.
      GTY1020299Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. DISCONNECT NO. 2 RADIATOR HOSE 
    1. Slide the clip and disconnect the No. 2 radiator hose from the water inlet with thermostat sub-assembly.
      GTY1020301Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE AIR CONNECTOR STAY 
    1. Remove the bolt and air connector stay from the water inlet with water pump housing sub-assembly.
      GTY1020302Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE WATER INLET WITH WATER PUMP HOUSING SUB-ASSEMBLY 
    1. Slide the clip and disconnect the No. 4 water by-pass hose from the water inlet with thermostat sub-assembly.
      NOTE:
      • Do not apply force to the water inlet with thermostat sub-assembly when disconnecting the No. 4 water by-pass hose.
      • Do not damage the water inlet with thermostat sub-assembly.
      GTY1020058Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt, 2 nuts and water inlet with water pump housing sub-assembly from the cylinder block sub-assembly.
      GTY1019577Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the gasket from the water inlet with water pump housing sub-assembly.
      GTY1019563Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY 
    1. Remove the 2 bolts and water inlet with thermostat sub-assembly.
      GTY1019523Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the gasket from the water inlet with thermostat sub-assembly.
      GTY1019524Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002