Installation [12/2022 - 03/2023]: Procedure
- INSTALL CYLINDER HEAD GASKET
*a Lot No. - - Front of Engine - - - Clean the cylinder block sub-assembly and cylinder head sub-assembly with solvent.
- Place a new cylinder head gasket on the cylinder block sub-assembly as shown in the illustration.NOTE:
- Make sure that the cylinder head gasket is installed in the correct orientation.
- Remove any oil from the contact surfaces.
- Pay attention to the installation direction.
- INSTALL CYLINDER HEAD SUB-ASSEMBLY
Refer to PROCEDURE - Step 17 - INSTALL VALVE STEM CAP
Refer to PROCEDURE - Step 19 - INSTALL VALVE LASH ADJUSTER ASSEMBLY
Refer to PROCEDURE - Step 20 - INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY
Refer to PROCEDURE - Step 21 - INSTALL EXHAUST CAMSHAFT SUB-ASSEMBLY
Refer to PROCEDURE - Step 22 - INSTALL INTAKE CAMSHAFT SUB-ASSEMBLY
Refer to PROCEDURE - Step 23 - INSTALL CAMSHAFT BEARING CAP
Refer to PROCEDURE - Step 24 - INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY
Refer to PROCEDURE - Step 25 - INSTALL FUEL PUMP LIFTER GUIDE
Refer to PROCEDURE - Step 26 - INSTALL TIMING CHAIN COVER ASSEMBLY
Refer to PROCEDURE - Step 29 - INSTALL CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY
Refer to PROCEDURE - Step 30 - SET NO. 1 CYLINDER TO TDC (COMPRESSION)
Refer to PROCEDURE - Step 31 - INSTALL NO. 1 CHAIN VIBRATION DAMPER
Refer to PROCEDURE - Step 32
- INSTALL CHAIN TENSIONER SLIPPER
Refer to PROCEDURE - Step 33
- INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY
Refer to PROCEDURE - Step 34 - INSTALL CHAIN SUB-ASSEMBLY
Refer to PROCEDURE - Step 35 - INSTALL CAMSHAFT TIMING GEAR ASSEMBLY
Refer to PROCEDURE - Step 36 - INSTALL OIL PUMP DRIVE CHAIN SUB-ASSEMBLY
Refer to PROCEDURE - Step 37 - SET NO. 1 CYLINDER TO TDC (COMPRESSION)
Refer to PROCEDURE - Step 27 - INSTALL NO. 2 TIMING CHAIN COVER ASSEMBLY
Refer to PROCEDURE - Step 39 - INSTALL TIMING CHAIN COVER OIL SEAL
See step 1 - INSTALL SPARK PLUG TUBE GASKET
Refer to PROCEDURE - Step 42 - INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY
Refer to PROCEDURE - Step 43 - INSTALL WATER OUTLET PIPE GASKET
- INSTALL WATER BY-PASS OUTLET
Refer to PROCEDURE - Step 45 - INSTALL WATER OUTLET GASKET
- INSTALL WATER OUTLET SUB-ASSEMBLY
Refer to PROCEDURE - Step 47 - INSTALL CRANKSHAFT PULLEY ASSEMBLY
Refer to PROCEDURE - Step 49 - INSTALL CAM TIMING CONTROL MOTOR O-RING
Refer to PROCEDURE - Step 1 - INSTALL CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY
Refer to PROCEDURE - Step 2 - INSTALL CAM TIMING OIL CONTROL SOLENOID O-RING
Refer to PROCEDURE - Step 1 - INSTALL CAM TIMING OIL CONTROL SOLENOID ASSEMBLY
Refer to PROCEDURE - Step 2 - INSTALL OIL PRESSURE CONTROL VALVE ASSEMBLY
Refer to PROCEDURE - Step 1 - INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE
Refer to PROCEDURE - Step 5 - INSTALL IGNITION COIL ASSEMBLY
Refer to PROCEDURE - Step 2 - INSTALL FUEL INJECTOR SEAL
Refer to PROCEDURE - Step 1 - INSTALL INJECTOR VIBRATION INSULATOR
Refer to PROCEDURE - Step 2 - INSTALL C-RING
Refer to PROCEDURE - Step 3 - INSTALL NO. 1 FUEL INJECTOR BACK-UP RING
Refer to PROCEDURE - Step 4 - INSTALL NO. 3 FUEL INJECTOR BACK-UP RING
Refer to PROCEDURE - Step 5 - INSTALL NOZZLE HOLDER CLAMP
- INSTALL DIRECT FUEL INJECTOR ASSEMBLY
Refer to PROCEDURE - Step 7 - INSTALL FUEL DELIVERY PIPE
Refer to PROCEDURE - Step 8 - CONNECT WIRE HARNESS
- INSTALL PORT FUEL INJECTOR ASSEMBLY
Refer to PROCEDURE - Step 1 - INSTALL NO. 5 ENGINE WIRE
- INSTALL INJECTOR VIBRATION INSULATOR
- INSTALL FUEL DELIVERY SPACER
Refer to PROCEDURE - Step 4 - INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY
Refer to PROCEDURE - Step 5 - INSTALL WATER BY-PASS HOSE ASSEMBLY
Refer to PROCEDURE - Step 22
- INSTALL FUEL PUMP LIFTER ASSEMBLY
Refer to PROCEDURE - Step 1 - INSTALL FUEL PUMP SPACER GASKET
- TEMPORARILY INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)
Refer to PROCEDURE - Step 3 - TEMPORARILY INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY
Refer to PROCEDURE - Step 4 - INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)
Refer to PROCEDURE - Step 5 - INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY
Refer to PROCEDURE - Step 6 - CONNECT FUEL TUBE SUB-ASSEMBLY
Refer to PROCEDURE - Step 29 - INSTALL NO. 1 INTAKE MANIFOLD TO HEAD GASKET
- INSTALL INTAKE MANIFOLD
Refer to PROCEDURE - Step 3 - INSTALL INTAKE MANIFOLD STAY
Refer to PROCEDURE - Step 4 - INSTALL NO. 3 WATER BY-PASS PIPE
Refer to PROCEDURE - Step 33 - SET EGR VALVE ASSEMBLY
Refer to PROCEDURE - Step 1 - INSTALL NO. 8 WATER BY-PASS HOSE
Refer to PROCEDURE - Step 2 - INSTALL NO. 4 WATER BY-PASS HOSE
Refer to PROCEDURE - Step 3 - INSTALL NO. 1 EGR COOLER GASKET
Refer to PROCEDURE - Step 3 - INSTALL EGR VALVE GASKET
Refer to PROCEDURE - Step 4 - INSTALL EGR COOLER ASSEMBLY
Refer to PROCEDURE - Step 5 - CONNECT NO. 4 WATER BY-PASS HOSE
Refer to PROCEDURE - Step 6 - CONNECT NO. 3 WATER BY-PASS HOSE
Refer to PROCEDURE - Step 7 - INSTALL EGR VALVE ASSEMBLY
Refer to PROCEDURE - Step 5 - INSTALL EGR INLET GASKET
- INSTALL EGR VALVE ADAPTER GASKET
- INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY
Refer to PROCEDURE - Step 8 - INSTALL THROTTLE BODY GASKET
Refer to PROCEDURE - Step 1 - CONNECT NO. 8 WATER BY-PASS HOSE
Refer to PROCEDURE - Step 2 - INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY
Refer to PROCEDURE - Step 3 - CONNECT NO. 5 WATER BY-PASS HOSE
Refer to PROCEDURE - Step 4 - INSTALL EXHAUST MANIFOLD
Refer to PROCEDURE - Step 1 - INSTALL MANIFOLD STAY
Refer to PROCEDURE - Step 3 - INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR
Refer to PROCEDURE - Step 4 - INSTALL AIR FUEL RATIO SENSOR
Refer to PROCEDURE - Step 1 - INSTALL WIRE HARNESS CLAMP BRACKET
Refer to PROCEDURE - Step 2 - INSTALL ENGINE HANGERS
See step 46 - REMOVE ENGINE ASSEMBLY FROM ENGINE STAND
Refer to INSTALLATION [12/2022 - ]