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Home >> Toyota >> 2022 >> RAV4 LE, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 64 (Automatic Transaxle System (UB80F) - Service Information (1 Of 3)) >> Transmission Wire >> Installation [11/2018 - ] >> Procedure

Installation [11/2018 - ]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL TRANSMISSION WIRE (w/ Stop And Start System) 
    1. Coat the O-ring of the transmission wire with Toyota Genuine ATF WS.
      GTY699982Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the transmission wire to the automatic transaxle case sub-assembly with the bolt.

      Torque: 5.4 N.m (55 kgf/cm, 48 in.lbf) 

    3. Connect the transmission revolution sensor (NT) connector and transmission revolution sensor (NC) connector.
    4. Install the temperature sensor to the transmission valve body assembly with the bolt and temperature sensor clamp.

      Torque: 10.8 N.m (110 kgf/cm, 8 ft.lbf) 

      NOTE:

      To prevent it from being pinched between the transmission valve body assembly and the transmission case side cover, pass the transmission revolution sensor (NC) wire under the transmission wire (temperature sensor wire) as shown in the illustration.

      GTY691969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Transmission Wire (Temperature Sensor Wire)
      *b Transmission Revolution Sensor (NC) Wire
    5. Engage the clamp to connect the transmission wire (oil pump with solenoid assembly) to the solenoid lock plate.
    6. Connect the transmission wire connector.
    7. Engage the wire harness clamp to connect the transmission wire (oil pump with solenoid assembly).
    8. Connect the 9 solenoid valve connectors.
      GTY941905Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • To prevent it from being pinched between the transmission valve body assembly and the transmission case side cover, do not let the transmission wire ride up over the area shown in the illustration.
      • To prevent it from being pinched between the transmission case side cover and the automatic transaxle case sub-assembly, do not let the transmission wire protrude toward the transmission case side cover installation surface.
      GTY860986Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Do not let transmission wire protrude into this area.
    9. Engage the clamp to connect the transmission wire to the solenoid lock plate.
      GTY909512Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. Connect the transmission wire connector and rotate the lever and engage the claw.

      HINT: 

      Rotate the lever until the claw of the transmission wire connector makes a click sound.

      GTY745453Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL TRANSMISSION WIRE (w/o Stop And Start System) 
    1. Coat the O-ring of the transmission wire with Toyota Genuine ATF WS.
      GTY699982Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the transmission wire to the automatic transaxle case sub-assembly with the bolt.

      Torque: 5.4 N.m (55 kgf/cm, 48 in.lbf) 

    3. Connect the transmission revolution sensor (NT) connector and transmission revolution sensor (NC) connector.
    4. Install the temperature sensor to the transmission valve body assembly with the bolt and temperature sensor clamp.

      Torque: 10.8 N.m (110 kgf/cm, 8 ft.lbf) 

      NOTE:

      To prevent it from being pinched between the transmission valve body assembly and the transmission case side cover, pass the transmission revolution sensor (NC) wire under the transmission wire (temperature sensor wire) as shown in the illustration.

      GTY691969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Transmission Wire (Temperature Sensor Wire)
      *b Transmission Revolution Sensor (NC) Wire
    5. Connect the 9 solenoid valve connectors.
      GTY771804Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • To prevent it from being pinched between the transmission valve body assembly and the transmission case side cover, do not let the transmission wire ride up over the area shown in the illustration.
      • To prevent it from being pinched between the transmission case side cover and the automatic transaxle case sub-assembly, do not let the transmission wire protrude toward the transmission case side cover installation surface.
      GTY772043Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Do not let transmission wire protrude into this area.
    6. Engage the clamp to connect the transmission wire to the solenoid lock plate.
      GTY755405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Connect the transmission wire connector and rotate the lever and engage the claw.

      HINT: 

      Rotate the lever until the claw of the transmission wire connector makes a click sound.

      GTY745453Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL TRANSMISSION CASE SIDE COVER 
    1. Clean the transmission case side cover installation surface of the automatic transaxle case sub-assembly.
      GTY759496Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Area to be cleaned
      NOTE:

      Completely remove any oil or grease from the contact surfaces of the automatic transaxle case sub-assembly.

    2. Temporarily install a new transmission case side cover to the automatic transaxle case sub-assembly with the 2 bolts ((A) and (B)).
      GTY895622Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for AW (AISIN AW) Made
      *B for AWNC (AISIN AW) Made
      NOTE:

      To avoid damaging the gasket, prevent it from contacting the surrounding area during installation procedures.

    3. Temporarily install the 8 bolts (C).
    4. Tighten the 10 bolts in the order shown in the illustration.
      Fig 1: Transmission Case Side Cover Bolts Tightening Sequence
      GTY938825Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for AW (AISIN AW) Made
      *B for AWNC (AISIN AW) Made

      Torque: 7.0 N.m (71 kgf/cm, 62 in.lbf) 

  4. INSTALL OIL COOLER UNION SUB-ASSEMBLY 
    1. Pass the oil cooler union sub-assembly through 2 new gaskets and temporarily install it to the automatic transaxle case sub-assembly with the oil cooler union bolt.
      GTY930018Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Oil Cooler Union Bolt
      *2 Gasket
    2. Temporarily install the oil cooler union sub-assembly bracket portion to the automatic transaxle case sub-assembly with the bolt.
    3. Tighten the oil cooler union bolt.

      Torque: 22.6 N.m (230 kgf/cm, 17 ft.lbf) 

    4. Tighten the bolt.

      Torque: 12 N.m (122 kgf/cm, 9 ft.lbf) 

  5. INSTALL FRONT ENGINE MOUNTING INSULATOR 

    Refer to PROCEDURE - Step 1

  6. INSTALL VACUUM SWITCHING VALVE (for Active Control Engine Mount System) 

    Refer to INSTALLATION [11/2018 - ]

  7. ADJUST AUTOMATIC TRANSAXLE FLUID 

    Refer to ADJUSTMENT [11/2018 - 10/2019] , or refer to ADJUSTMENT [10/2019 - 12/2021] , or refer to ADJUSTMENT [12/2021 - ] 

  8. INSTALL FRONT FENDER APRON SEAL LH 

    Refer to PROCEDURE - Step 97 [11/2018 - 08/2020] , or refer to PROCEDURE - Step 97 [08/2020 - 12/2021] , or refer to PROCEDURE - Step 97 [12/2021 - ]

  9. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY 

    Refer to PROCEDURE - Step 99 [11/2018 - 08/2020] , or refer to PROCEDURE - Step 99 [08/2020 - 12/2021] , or refer to PROCEDURE - Step 99 [12/2021 - ]

  10. INSTALL NO. 1 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 100 [11/2018 - 08/2020] , or refer to PROCEDURE - Step 100 [08/2020 - 12/2021] , or refer to PROCEDURE - Step 100 [12/2021 - ]

  11. INSTALL FRONT FENDER FRONT SPLASH SHIELD RH 

    Refer to PROCEDURE - Step 102 [11/2018 - 08/2020] , or refer to PROCEDURE - Step 102 [08/2020 - 12/2021] , or refer to PROCEDURE - Step 102 [12/2021 - ]

  12. INSTALL FRONT FENDER FRONT SPLASH SHIELD LH 

    Refer to PROCEDURE - Step 101 [11/2018 - 08/2020] , or refer to PROCEDURE - Step 101 [08/2020 - 12/2021] , or refer to PROCEDURE - Step 101 [12/2021 - ]

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