Installation [07/2020 - ]: Procedure

HINT: 

Perform this procedure only when replacement of the No. 6 fuel tank cushion is necessary.

1. Install 5 new No. 6 fuel tank cushions to the fuel tank assembly.

1. Engage the 2 claws to install the No. 1 fuel tank protector sub-assembly to the fuel tank assembly.

1. Engage the 2 claws to install the No. 2 fuel tank protector to the fuel tank assembly.

1. Engage the 2 clamps to install the fuel tank vent hose sub-assembly to the fuel tank assembly.
2. Connect the fuel tank evaporation tube sub-assembly to the fuel tank vent hose sub-assembly.

   Refer to PRECAUTION [07/2020 - ]

1. Engage the clamp to install the fuel tank main tube sub-assembly to the fuel tank assembly.

WARNING:

The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair information, or the fuel tank assembly may fall off the engine lifter.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Set the fuel tank assembly on an engine lifter.
   NOTE:

   Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.

2. Using the engine lifter, slowly raise the fuel tank assembly, and then temporarily install the fuel tank assembly, No. 1 fuel tank band sub-assembly and No. 2 fuel tank band sub-assembly with the 4 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   NOTE:

   • Be careful not to drop the fuel tank assembly.
   • When installing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.
3. Tighten the 4 bolts in the order shown in the illustration.

   Torque: 45 N.m (459 kgf/cm, 33 ft.lbf) 

1. Connect the front lower No. 1 floor heat insulator to the No. 2 fuel tank band sub-assembly with the clip.

1. Connect the fuel tank filler pipe assembly to the fuel tank assembly.

   Refer to PRECAUTION [07/2020 - ]

1. Connect the fuel tank main tube sub-assembly to the fuel pipe.

   Refer to PRECAUTION [07/2020 - ]

2. Engage the clamp.

1. Connect the fuel tank breather tube to the fuel tank breather tube sub-assembly.

   Refer to PRECAUTION [07/2020 - ]

1. Connect the fuel tank vent hose sub-assembly to the fuel vapor containment valve (close tank with bolt valve assembly).

   Refer to PRECAUTION [07/2020 - ]

1. Install the front center floor cover RH to the vehicle body with the 2 clips.

1. Tighten the 7 clips to install the front floor cover LH to the vehicle body.
2. Install the clip, 2 bolts and 4 screws.

   Bolt 

   Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

1. Install the engine under cover heat insulator to the vehicle body with the 2 clips.

Refer to PROCEDURE - Step 6

Refer to INSTALLATION [07/2020 - ]