Installation [07/2022 - ]: Procedure
- REPLACE TRANSMISSION ASSEMBLY WARNING:
Materials harmful to health.
- Contact with fluids harmful to health.
- Note and follow safety information on containers.
- Conduct all work in appropriate personal protective equipment only.
NOTE:Damage to the transmission.
- Damage to the transmission by unapproved transmission oil.
- Use only the approved transmission oil.
Manual transmission fluid
Manual Transmission Fluid MTF-LT-5
- Check the transmission oil level after completing the repair.
See step 2
- Use only the approved transmission oil.
HINT:
- Exchange transmissions come filled with oil
- Collect and dispose of emerging fluids. Observe country-specific waste disposal regulations.
- After installing the gear sensor, it is necessary to teach in the position of the gear sensor again.
- The adjustment is performed using the "Service function" of the diagnosis system (learn/write gear sensor).
- Remount the gearshift rod joint (2).
- Slide back the circlip (3) and drive out the cylindrical pin (1).
- Check the damping disc (1) in gearshift rod joint (2) for damage and renew if necessary.
- Remount the release bearing and release lever.
- Remount the ball pin and wire spring clip.
- Remount the stud bolts for clutch slave cylinder.
- Remount the exhaust bracket.
- Remount transmission mounting bracket.
- Remount the transmission housing sound insulation.
- If necessary, remount the reversing light switch.
- If applicable, re-insert gear sensor, screws using Loctite.
- Contact with fluids harmful to health.
- TEMPORARILY TIGHTEN MANUAL TRANSMISSION ASSEMBLY WARNING:
Materials harmful to health.
- Contact with fluids harmful to health!
- Note and follow safety information on containers.
- Conduct all work in appropriate personal protective equipment only.
NOTE:- Damage to the transmission.
Damage to the transmission by unapproved transmission oil.
- Use only the approved transmission oil.
Manual transmission fluid
Manual Transmission Fluid MTF-LT-5
- Check the transmission oil level after completing the repair.
See step 2
- Use only the approved transmission oil.
- Clutch damage.
When the transmission is unscrewed, the transmission must not hang freely because this may cause a deformation of the clutch disc.
- Support the transmission with a transmission jack.
- Contact with fluids harmful to health!
- CONNECT NO. 2 EARTH WIRE
- INSTALL NO. 2 MANIFOLD STAY
Refer to PROCEDURE - Step 5
- FULLY TIGHTEN MANUAL TRANSMISSION ASSEMBLY
- Connect connector (1) to the transmission.
- Connect connector (1).
- Grease gearshift rod pins (1) of gearshift rod (2).
HINT:
For additional information see: 1.0 Greasing and mounting shifting components
- Hook gearshift rod (1) into gearshift lever (3) in the direction of the arrow.
- Insert retaining clip (2).
- Hook gearshift rod (1) in the direction of the arrow into the gearshift rod joint (3).
- Insert retaining clip (2).
- Renew bolts (1).
- Install the clutch slave cylinder (2) with the bracket (3).
- Insert bolts (1) and tighten.
Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf)
- Tighten the E11 or E14 bolts in sequence (1) to (9).
E11 Bolt
Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf)
E14 Bolt
Torque: 66 N*m (673 kgf*cm, 49 ft.*lbf)
- Connect connector (1) to the transmission.
- INSTALL PROPELLER SHAFT ASSEMBLY WITH CENTER BEARING
Refer to PROCEDURE - Step 1
- INSTALL REAR ENGINE MOUNTING BRACKET SUB-ASSEMBLY
Refer to PROCEDURE - Step 42
- INSTALL REAR ENGINE MOUNTING INSULATOR
Refer to PROCEDURE - Step 41
- INSTALL REAR ENGINE MOUNTING MEMBER
Refer to PROCEDURE - Step 17
- INSTALL FLOOR HEAT INSULATOR
Refer to PROCEDURE - Step 18
- INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR
Refer to PROCEDURE - Step 4
- INSTALL EXHAUST PIPE ASSEMBLY
Refer to INSTALLATION [03/2019 - ]
- INSPECT MANUAL TRANSMISSION OIL
See step 2
- INSTALL FRONT FLOOR COVER LH
Refer to PROCEDURE - Step 8
- INSTALL FRONT FLOOR COVER RH
HINT:
Use the same procedure as for the LH side.
- INSTALL OIL PAN COVER
Refer to PROCEDURE - Step 3
- INSTALL FRONT SUSPENSION MEMBER LOWER PROTECTOR
Refer to PROCEDURE - Step 1
- INSTALL FRONT FLOOR COVER
Refer to PROCEDURE - Step 2
- INSTALL BATTERY NEGATIVE TERMINAL
Refer to INSTALLATION [03/2019 - ]
- INSPECT FOR EXHAUST GAS LEAK
Refer to PROCEDURE - Step 7