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Home >> Toyota >> 2021 >> Supra Premium >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Engine Intake / Exhaust System (B58) - Service Information >> Intake Manifold >> Installation [03/2019 - ] >> Procedure

Installation [03/2019 - ]: Procedure

  1. INSTALL INTAKE MANIFOLD 
    1. Check the sealing ring for damage and replace where required.
    2. Apply a thin coat of syntheso glep 1 lubricating grease to the O-ring (1).
      GTY945903Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Check sealing rings (1) and replace the No. 3 fuel vapor feed hose where required.
      GTY945878Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Replace the throttle body gasket (1).
      GTY946100Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Position the throttle body with motor assembly (7).
      GTY946033Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Tighten down the bolts (6).

      Torque: 7.0 N.m (71 kgf/cm, 62 in.lbf) 

    7. Position the No. 3 fuel vapor feed hose (5).
    8. Tighten down the T20 bolt (4).

      Torque: 3.0 N.m (31 kgf/cm, 27 in.lbf) 

    9. Install the vacuum sensor (3).
    10. Tighten down the T25 bolt.

      Torque: 4.0 N.m (41 kgf/cm, 35 in.lbf) 

    11. Mount the clip.
    12. Replace No. 1 intake manifold to head gaskets (1).
      GTY945846Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    13. Position the intake manifold.

      HINT: 

      Additional coolant can escape. Make sure that no coolant enters the intake port of the cylinder head sub-assembly.

    14. Tighten the bolts in the order to (1) to (7).

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

      GTY946065Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    15. Connect the fuel suction tube sub-assembly (8) and lock.

      HINT: 

      • Make sure that the connections are locked correctly. The locks must engage audibly.
      • Lock must audibly engage.
    16. Lock the locks and connect the water by-pass hoses.
    17. Tighten the E10 bolts.

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

    18. Mount the clip in the marked area (4).
      GTY943385Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    19. Connect connectors (3) and lock.
    20. Position holder (2).
    21. Tighten down the E10 bolt (1).

      Torque: 11.8 N.m (120 kgf/cm, 9 ft.lbf) 

    22. Secure wiring harness (1) on the cylinder head cover sub-assembly.
      GTY916215Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    23. Connect and lock the connector (2) on the vacuum sensor.

      HINT: 

      Lock must audibly engage.

    24. Secure fuel tank breather tubes on the intake manifold in the marked areas (3).
    25. Position wiring harness (1), (2) and fasten on the holders.

      HINT: 

      The locks must engage audibly.

      GTY946060Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    26. Secure wiring harness (1), (2) in the holder and lock.
  2. INSTALL ENGINE ROOM ECM BOX 
    NOTE:
    • Improper routing of cables and wiring harnesses.

      Trapped, crushed or damaged cables may cause short circuits and malfunctions.

      • Route all cables without abrasions, do not trap and crush.
    1. Feed the engine room ECU box into the guide and install.
    2. Tighten down the bolts.

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

    3. Feed the wiring harnesses (1), (2) into the holder at the engine room ECU box.

      HINT: 

      The locks and must engage audibly.

      GTY946387Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL NO. 1 INTEGRATION RELAY 

    Refer to INSTALLATION [03/2019 - 07/2020] , or refer to INSTALLATION [07/2020 - ]

  4. INSTALL NO. 1 CHECK VALVE 

    Refer to PROCEDURE - Step 2

  5. INSTALL NO. 1 ENGINE COVER 

    Refer to PROCEDURE - Step 37

  6. INSTALL COWL TOP VENTILATOR LOUVER PROTECTOR 

    Refer to PROCEDURE - Step 40

  7. INSTALL FRONT WIPER MOTOR AND LINK ASSEMBLY 

    Refer to INSTALLATION [03/2019 - ]

  8. INSTALL NO. 2 AIR CLEANER HOSE 

    Refer to INSTALLATION [03/2019 - ] 

  9. INSTALL AIR CLEANER HOSE ASSEMBLY 

    Refer to INSTALLATION [03/2019 - ] 

  10. INSTALL FRONT SUSPENSION MEMBER LOWER PROTECTOR 

    Refer to INSTALLATION [03/2019 - ]

  11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Refer to INSTALLATION [03/2019 - ]

  12. ADD ENGINE COOLANT (for Low Temperature) 

    Refer to PROCEDURE - Step 5

  13. INSPECT FOR COOLANT LEAK (for Low Temperature) 

    Refer to PROCEDURE - Step 2