Installation [03/2019 - ]: Procedure
- INSTALL INTAKE MANIFOLD
- Check the sealing ring for damage and replace where required.
- Apply a thin coat of syntheso glep 1 lubricating grease to the O-ring (1).
- Check sealing rings (1) and replace the No. 3 fuel vapor feed hose where required.
- Replace the throttle body gasket (1).
- Position the throttle body with motor assembly (7).
- Tighten down the bolts (6).
Torque: 7.0 N.m (71 kgf/cm, 62 in.lbf)
- Position the No. 3 fuel vapor feed hose (5).
- Tighten down the T20 bolt (4).
Torque: 3.0 N.m (31 kgf/cm, 27 in.lbf)
- Install the vacuum sensor (3).
- Tighten down the T25 bolt.
Torque: 4.0 N.m (41 kgf/cm, 35 in.lbf)
- Mount the clip.
- Replace No. 1 intake manifold to head gaskets (1).
- Position the intake manifold.
HINT:
Additional coolant can escape. Make sure that no coolant enters the intake port of the cylinder head sub-assembly.
- Tighten the bolts in the order to (1) to (7).
Torque: 10 N.m (102 kgf/cm, 7 ft.lbf)
- Connect the fuel suction tube sub-assembly (8) and lock.
HINT:
- Make sure that the connections are locked correctly. The locks must engage audibly.
- Lock must audibly engage.
- Lock the locks and connect the water by-pass hoses.
- Tighten the E10 bolts.
Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf)
- Mount the clip in the marked area (4).
- Connect connectors (3) and lock.
- Position holder (2).
- Tighten down the E10 bolt (1).
Torque: 11.8 N.m (120 kgf/cm, 9 ft.lbf)
- Secure wiring harness (1) on the cylinder head cover sub-assembly.
- Connect and lock the connector (2) on the vacuum sensor.
HINT:
Lock must audibly engage.
- Secure fuel tank breather tubes on the intake manifold in the marked areas (3).
- Position wiring harness (1), (2) and fasten on the holders.
HINT:
The locks must engage audibly.
- Secure wiring harness (1), (2) in the holder and lock.
- INSTALL ENGINE ROOM ECM BOX NOTE:
- Improper routing of cables and wiring harnesses.
Trapped, crushed or damaged cables may cause short circuits and malfunctions.
- Route all cables without abrasions, do not trap and crush.
- Improper routing of cables and wiring harnesses.
- INSTALL NO. 1 INTEGRATION RELAY
Refer to INSTALLATION [03/2019 - 07/2020] , or refer to INSTALLATION [07/2020 - ]
- INSTALL NO. 1 CHECK VALVE
Refer to PROCEDURE - Step 2
- INSTALL NO. 1 ENGINE COVER
Refer to PROCEDURE - Step 37
- INSTALL COWL TOP VENTILATOR LOUVER PROTECTOR
Refer to PROCEDURE - Step 40
- INSTALL FRONT WIPER MOTOR AND LINK ASSEMBLY
Refer to INSTALLATION [03/2019 - ]
- INSTALL NO. 2 AIR CLEANER HOSE
Refer to INSTALLATION [03/2019 - ]
- INSTALL AIR CLEANER HOSE ASSEMBLY
Refer to INSTALLATION [03/2019 - ]
- INSTALL FRONT SUSPENSION MEMBER LOWER PROTECTOR
Refer to INSTALLATION [03/2019 - ]
- CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Refer to INSTALLATION [03/2019 - ]
- ADD ENGINE COOLANT (for Low Temperature)
Refer to PROCEDURE - Step 5
- INSPECT FOR COOLANT LEAK (for Low Temperature)
Refer to PROCEDURE - Step 2