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Installation [11/2020 - 11/2021]: Procedure

  1. INSTALL WIRE HARNESS CLAMP BRACKET 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    WARNING:

    Be sure to wear insulated gloves and protective goggles.

    HINT: Perform this procedure only when replacement of the wire harness clamp bracket is necessary.

    Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

  2. INSTALL FLOOR UNDER WIRE 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    WARNING:

    Be sure to wear insulated gloves and protective goggles.
    1. GTY1003335Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Insert the floor under wire into the floor panel hole and engage the grommet.
      2. Install a new stud clamp.
      3. Install the 2 nuts.

        Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

      4. Install the 2 nuts.

        Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

    2. GTY1004123Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Insert the floor under wire into the floor panel hole and engage the grommet.
      2. Install 2 new stud clamps.
      3. Install the 5 nuts.

        Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

      4. Install the 2 nuts.

        Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

    3. GTY1004349Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A w/o Advanced Drive *B w/ Advanced Drive
      *1 Stud Clamp - -

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

    4. GTY1001830Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

    5. GTY1003574Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A w/o Advanced Drive *B w/ Advanced Drive

      Torque: 7.55 N.m (77 kgf/cm, 67 in.lbf) 

  3. INSTALL NO. 3 RELAY BLOCK COVER 
  4. INSTALL NO. 2 BATTERY PACK WIRE 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    WARNING:

    Be sure to wear insulated gloves and protective goggles.
    1. GTY1004491Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Stud Clamp - -

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

    2. Fig 1: No. 2 Battery Pack Wire Tightening Sequence
      GTY1004398Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Temporarily install the No. 2 battery pack wire to the inverter with converter assembly with the 5 bolts.
        NOTE:
        • Do not allow any foreign matter or water to enter the inverter with converter assembly.
        • Do not touch the connector waterproofing rubber or terminals.
        • Do not damage the terminals, connector housings or inverter with converter assembly when connecting them.
      2. Using an insulated tool, tighten the 3 bolts (A) in the order shown in the illustration.

        Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

      3. Using an insulated tool, tighten the 2 bolts (B).

        Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

  5. INSTALL INVERTER TERMINAL COVER 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 17
  6. INSTALL REAR TRACTION MOTOR WIRE CLAMP BRACKET 

    Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

  7. INSTALL WIRE HARNESS CLAMP BRACKET 
  8. INSTALL NO. 9 WIRING HARNESS PROTECTOR 

    Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

  9. INSTALL WIRE HARNESS CLAMP BRACKET 

    Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

  10. INSTALL WIRE HARNESS CLAMP BRACKET 

    Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

  11. INSTALL NO. 6 FLOOR MAT 
  12. INSTALL NO. 1 ROOM PARTITION PAD 
  13. INSTALL BENCH TYPE REAR SEATBACK ASSEMBLY 

    Refer to INSTALLATION [11/2020 - ]

  14. INSTALL LUGGAGE COMPARTMENT TRIM COVER INNER RH 
  15. INSTALL LUGGAGE COMPARTMENT TRIM COVER INNER LH 
  16. INSTALL REAR FLOOR FINISH PLATE 
  17. INSTALL FRONT LUGGAGE COMPARTMENT TRIM COVER 
  18. INSTALL TOOL BOX 
  19. INSTALL LUGGAGE COMPARTMENT TRIM COVER LH 
  20. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY 
  21. INSTALL FC CONVERTER WITH FC STACK ASSEMBLY 

    Refer to INSTALLATION [11/2020 - 12/2022]

  22. INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY 

    Refer to INSTALLATION [11/2020 - 12/2022]

  23. INSTALL NO. 3 HYDROGEN TANK ASSEMBLY (for 3 Hydrogen Tank) 

    Refer to INSTALLATION [11/2020 - 12/2022]

  24. INSTALL NO. 2 HYDROGEN TANK ASSEMBLY 

    Refer to INSTALLATION [11/2020 - 12/2022]

  25. INSTALL NO. 1 HYDROGEN TANK ASSEMBLY 

    Refer to INSTALLATION [11/2020 - 12/2022]

  26. INSTALL FLOOR UNDER WIRE 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    WARNING:

    Be sure to wear insulated gloves and protective goggles.

    Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

  27. INSTALL NO. 4 FC JUNCTION CABLE BRACKET 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    WARNING:

    Be sure to wear insulated gloves and protective goggles.
    1. GTY1001642Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Battery Cover Lock Striker - -
      *a Button *b Push
      1. Install the battery cover lock striker, then push the button to lock it.
      2. Install the nut.

        Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

  28. INSTALL NO. 1 BATTERY PACK WIRE 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    WARNING:

    Be sure to wear insulated gloves and protective goggles.
    1. GTY1004495Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Connector A *b Connector B
      *c Green-colored Lock - -
      Slide - -
      1. Connect the connector B and slide the green-colored lock as shown in the illustration to lock it securely.
      2. Engage the clamp.
      3. Connect the connector A and slide the green-colored lock as shown in the illustration to lock it securely.
  29. INSTALL FC CONVERTER POWER OUTLET CABLE (INVERTER WITH CONVERTER ASSEMBLY) 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 58
  30. INSTALL FC STACK COVER SUB-ASSEMBLY 
  31. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY 

    Refer to INSTALLATION [11/2020 - ]

  32. INSTALL LOWER RADIATOR AIR DEFLECTOR 
  33. INSTALL RADIATOR COVER PLATE 
  34. INSTALL UPPER RADIATOR SUPPORT SEAL 
  35. INSTALL SERVICE PLUG GRIP 

    Refer to INSTALLATION [11/2020 - 12/2022]

  36. FIRST LEAK CHECK 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 4
  37. INSTALL NO. 3 FC EXHAUST PIPE 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 4
  38. SECOND LEAK CHECK 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 5
  39. INSTALL REAR SUSPENSION BRACE COVER 
  40. INSTALL NO. 2 DIFFERENTIAL SUPPORT PROTECTOR 
  41. INSTALL NO. 1 DIFFERENTIAL SUPPORT PROTECTOR 
  42. INSTALL NO. 1 FLOOR UNDER COVER (for 3 Hydrogen Tank) 
  43. INSTALL REAR FLOOR SIDE MEMBER COVER RH 
  44. INSTALL REAR FLOOR SIDE MEMBER COVER LH 
  45. INSTALL NO. 1 FLOOR BOARD SUB-ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 29
  46. INSTALL NO. 2 FLOOR BOARD SUB-ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 30
  47. INSTALL REAR NO. 3 FLOOR BOARD SUB-ASSEMBLY 
  48. INSTALL REAR NO. 4 FLOOR BOARD SUB-ASSEMBLY 
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