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Installation [08/2015 - ]: Procedure

  1. INSTALL EXHAUST MANIFOLD SUBASSEMBLY RH 
    1. Install a new gasket to the cylinder head and a new gasket to the No. 2 air tube.
      GTY542982Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      • Install the exhaust manifold gasket with the gasket tab facing toward the front of the engine.
      • Install the air tube gasket with the gasket claws facing the tube side.
    2. Temporarily install the exhaust manifold with the 2 nuts labeled A and 8 new nuts.
      GTY601268Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Uniformly tighten the nuts that are not labeled A, and then tighten the 2 nuts labeled A.

      for nut A 

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      except nut A 

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

    4. Install the insulator to the exhaust manifold with the 2 nuts.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      GTY611146Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR 
    1. Install the heat insulator with the 3 bolts.
      GTY594138Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

  3. INSTALL NO. 1 MANIFOLD STAY 
    1. Temporarily install the manifold stay with the 2 bolts.
      GTY545894Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Tighten the 2 bolts in the order shown in the illustration.

      Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf) 

  4. INSTALL EXHAUST MANIFOLD SUBASSEMBLY LH 
    1. Install a new gasket to the cylinder head and a new gasket to the No. 3 air tube.
      GTY594263Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      • Install the exhaust manifold gasket with the gasket tab facing toward the rear of the engine.
      • Install the air tube gasket with the gasket claws facing the tube side.
    2. Temporarily install the exhaust manifold with the 2 nuts labeled A and 8 new nuts.
      GTY543482Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Uniformly tighten the nuts that are not labeled A, and then tighten the 2 nuts labeled A.

      for nut A 

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      except nut A 

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

  5. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR 
    1. Install the heat insulator with the 3 bolts.
      GTY604668Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

  6. INSTALL NO. 2 MANIFOLD STAY 
    1. Temporarily install the manifold stay with the 2 bolts.
      GTY558951Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Tighten the 2 bolts in the order shown in the illustration.

      Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf) 

  7. INSTALL PROPELLER SHAFT HEAT INSULATOR 
    1. Install the heat insulator with the 2 bolts.
      GTY611433Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 16 N*m (160 kgf*cm, 12 ft.*lbf) 

  8. INSTALL FRONT EXHAUST PIPE ASSEMBLY 

    See step  5

  9. INSTALL FRONT NO. 2 EXHAUST PIPE ASSEMBLY 

    See step  6

  10. INSTALL CENTER EXHAUST PIPE ASSEMBLY 

    See step  7

  11. INSTALL TAILPIPE ASSEMBLY 

    See step  9

  12. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE 

    Refer to PROCEDURE - Step 22

  13. INSPECT FOR EXHAUST GAS LEAK 

    If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.

    HINT: 

    If an exhaust gas leak has been repaired, perform an inspection following the repair (Refer to INITIALIZATION [08/2015 - ] ).

  14. INSTALL FRONT FENDER APRON TRIM PACKING B 
    1. Install the front fender apron trim packing B with the 3 clips.
      GTY591056Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL FRONT FENDER APRON TRIM PACKING D 
    1. Install the front fender apron trim packing D with the 4 clips.
      GTY591055Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSTALL FRONT FENDER APRON TRIM PACKING A 
    1. Install the front fender apron trim packing A with the 3 clips.
      GTY591052Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. INSTALL FRONT FENDER APRON TRIM PACKING C 
    1. Install the front fender apron trim packing C with the 4 clips.
      GTY611480Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. INSTALL NO. 1 ENGINE UNDER COVER SUBASSEMBLY 

    Refer to PROCEDURE - Step 49

  19. INSTALL FRONT FENDER SPLASH SHIELD SUBASSEMBLY LH 

    Refer to PROCEDURE - Step 14

  20. INSTALL FRONT FENDER SPLASH SHIELD SUBASSEMBLY RH 

    Refer to PROCEDURE - Step 15

  21. INSTALL NO. 2 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 48

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