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Home >> Toyota >> 2021 >> Camry LE, FWD >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Door / Hatch - Service Information (1 Of 2) (Except Hybrid) >> Front Door >> Reassembly [03/2017 - 06/2017] >> Procedure

Reassembly [03/2017 - 06/2017]: Procedure

  1. PRECAUTION 
    NOTE:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Refer to PRECAUTION [03/2017 - 06/2017]

  2. REPAIR INSTRUCTION 

    Refer to PROCEDURE - Step 2

  3. INSTALL FRONT DOOR NO. 3 STRIPE 

    Refer to PROCEDURE - Step 3

  4. INSTALL FRONT DOOR NO. 2 STRIPE 

    Refer to PROCEDURE - Step 4

  5. INSTALL FRONT DOOR UPPER WINDOW FRAME MOULDING 

    Refer to PROCEDURE - Step 1

  6. INSTALL FRONT DOOR REAR OUTSIDE SEAL 
    1. Engage the guide to install the front door rear outside seal.
      GTY759344Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL FRONT DOOR REAR WINDOW FRAME MOULDING 

    Refer to PROCEDURE - Step 2

  8. INSTALL DOOR WINDOW FRAME MOULDING CLIP 
    1. Engage the 2 claws to install the door window frame moulding clip.
      GTY767324Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  9. INSTALL FRONT DOOR FRONT LOWER FRAME UPPER COVER 

    Refer to PROCEDURE - Step 1

  10. INSTALL FRONT DOOR BELT MOULDING ASSEMBLY 

    Refer to PROCEDURE - Step 2

  11. INSTALL FRONT DOOR NO. 2 WEATHERSTRIP 
    1. Engage the 8 clips to install the front door No. 2 weatherstrip.
      GTY759528Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL FRONT DOOR PANEL CUSHION 
    1. Engage the 2 claws to install new front door panel cushion.
      GTY751823Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY 
    1. Engage the guide as shown in the illustration.
      GTY748599Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Install the front door front lower frame sub-assembly with the 2 bolts.

      Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

  14. INSTALL DOOR FRAME GARNISH 
    1. Engage the 3 claws to install the door frame garnish.
      GTY772712Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL FRONT DOOR WEATHERSTRIP 
    1. Engage the 25 clips and install the front door weatherstrip.
      GTY759526Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSTALL FRONT DOOR CHECK ASSEMBLY 
    1. Clean the bolt hole in the vehicle body.
    2. Clean the threads of the bolt.
    3. Apply adhesive to the threads of the bolt.

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    4. Install the front door check assembly with the 2 nuts and bolt.
      GTY772779Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Nut
      Bolt

      Bolt 

      Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf) 

      Nut 

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

  17. INSTALL FRONT DOOR LOCK OPEN ROD 
    1. Install the front door lock open rod as indicated by the arrows, in the order shown in the illustration.
      GTY753963Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction (1)
      Install in this Direction (2)
  18. INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY 
    1. Apply MP grease to the sliding parts on the front door outside handle frame sub-assembly.
    2. Engage the claw as shown in the illustration.
      GTY744976Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A Outside
      *B Inside
    3. Using a T30 "TORX" socket wrench, install the front door outside handle frame sub-assembly with the screw.

      Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf) 

  19. INSTALL FRONT DOOR LOCK WITH MOTOR ASSEMBLY 

    Refer to PROCEDURE - Step 5

  20. INSTALL FRONT DOOR REAR OUTSIDE HANDLE PAD 
    1. Engage the 3 guides.
      GTY759525Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the claw to install the front door rear outside handle pad.
  21. INSTALL FRONT DOOR FRONT OUTSIDE HANDLE PAD 
    1. Engage the 3 claws to install the front door front outside handle pad.
      GTY759533Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. INSTALL FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side) 
    1. Engage the 2 guides and claw.
      GTY772714Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a T30 "TORX" socket wrench, install the front door outside handle cover with the screw.

      Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf) 

    3. Install the hole plug.
      GTY759536Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. INSTALL FRONT DOOR LOCK CYLINDER ASSEMBLY (for Driver Side) 
    1. Using a T30 "TORX" socket wrench, install the front door lock cylinder assembly with the screw.
      GTY759534Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf) 

    2. Install the hole plug.
      GTY759535Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY 
    1. Insert the front end of the front door outside handle assembly into the front door outside handle frame sub-assembly.
      GTY767944Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Insert the rear end of the front door outside handle assembly into the front door outside handle frame sub-assembly, then slide the front door outside handle assembly toward the front of the vehicle to install it.
    3. Move the lever as shown in the illustration and engage the 2 claws to secure the front door outside handle assembly.
      GTY773693Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Engage in this Direction
    4. Engage the 3 clamps.
      GTY759532Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Connect the connector.
      GTY759510Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Engage the 2 claws.
  25. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY 
    1. Engage the guide as shown in the illustration.
      GTY744958Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Install the front door rear lower frame sub-assembly with the 2 bolts.

      Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

  26. INSTALL FRONT DOOR GLASS RUN 
    1. Install the front door glass run.
      GTY759507Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. INSTALL FRONT DOOR PANEL PROTECTOR 
    1. Install the front door panel protector.
      GTY759285Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. INSTALL FRONT DOOR WINDOW REGULATOR ASSEMBLY 
    1. Apply MP grease to the sliding parts of the front door window regulator assembly.
    2. Temporarily install the temporary bolt to the front door window regulator assembly.
    3. Temporarily install the front door window regulator assembly with the 5 bolts.
      Fig 1: Front Door Window Regulator Assembly Bolts Tightening Sequence
      GTY749593Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Temporary Bolt
    4. Tighten the temporary bolt and 5 bolts to install the front door window regulator assembly.

      HINT: 

      Tighten the bolts in the order shown in the illustration.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

    5. Connect the connector.
    6. Engage the 2 claws to install the front door No. 2 service hole cover.
      GTY759505Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY 
    1. For Driver Side:
      1. Connect the multiplex network master switch assembly.
    2. For Front Passenger Side:
      1. Connect the power window regulator switch assembly.
    3. Connect the cable to the negative (-) battery terminal.
    4. Turn the ignition switch to ON.
    5. Move the front door window regulator assembly so that the door glass bolt holes can be seen.
    6. Turn the ignition switch off.
    7. Disconnect the cable from the negative (-) battery terminal.
    8. For Driver Side:
      1. Disconnect the multiplex network master switch assembly.
    9. For Front Passenger Side:
      1. Disconnect the power window regulator switch assembly.
    10. Insert the front door glass sub-assembly into the front door panel along the front door glass run as shown in the illustration.
      GTY748607Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction (1)
      Install in this Direction (2)
    11. Install the front door glass sub-assembly with the 2 bolts.
      GTY772710Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

    12. Install the hole plug.
      GTY759516Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. INSTALL DOOR SIDE AIRBAG SENSOR 

    Refer to PROCEDURE - Step 1

  31. INSTALL FRONT DOOR SERVICE HOLE COVER 
    1. Engage the 3 clips to install the front door service hole cover.
      GTY759517Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Insert 4 front door weatherstrip clips and turn them 45 degrees as shown in the illustration to install them.
      GTY759479Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Engage the 2 clamps.
      GTY759521Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY 

    Refer to PROCEDURE - Step 1

  33. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY WITH COVER 

    Refer to PROCEDURE - Step 1

  34. INSTALL OUTER MIRROR INSTALL HOLE COVER 

    Refer to PROCEDURE - Step 2

  35. INSTALL HOLE PLUG 

    Refer to PROCEDURE - Step 3

  36. INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY 
    1. Engage the 3 claws to install the front door inside handle sub-assembly.
      GTY759518Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. INSTALL FRONT DOOR VENT SEAL 
    1. Install the front door vent seal to the front door inner glass weatherstrip.
      GTY751689Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  38. INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP WITH FRONT DOOR VENT SEAL 
    1. Install the front door inner glass weatherstrip with front door vent seal as shown in the illustration.
      GTY750576Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Engage the clip.
      GTY743438Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY 
    1. Connect the front door lock remote control cable assembly and front door inside locking cable assembly to the front door inside handle sub-assembly as shown in the illustration.
      GTY756291Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Front Door Inside Locking Cable Assembly
      *2 Front Door Lock Remote Control Cable Assembly
      Install in this Direction
    2. Engage the guide and 7 claws.
      GTY1006849Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Make sure to position each cable below the guide of the front door trim board sub-assembly as shown in the illustration.

      GTY1006884Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Engage the 10 clips to install the front door trim board sub-assembly.
    4. Install the 3 screws.
      GTY746877Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. INSTALL COURTESY LIGHT ASSEMBLY 

    Refer to PROCEDURE - Step 2

  41. INSTALL FRONT ARMREST ASSEMBLY 
    1. Engage the guide as shown in the illustration.
      GTY771669Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Engage the 3 clips, 8 claws and 3 guides to install the front armrest assembly as shown in the illustration.
      GTY747049Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  42. INSTALL MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Driver Side) 
    1. Connect the connector.
    2. Engage the guide as shown in the illustration.
      GTY748619Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    3. Engage the 5 guides, 7 claws and clip to install the multiplex network master switch assembly with front door upper armrest base panel as shown in the illustration.
      GTY744322Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  43. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Front Passenger Side) 
    1. Connect the connector.
    2. Engage the guide as shown in the illustration.
      GTY762271Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    3. Engage the 5 guides, 7 claws and clip to install the power window regulator switch assembly with front door upper armrest base panel as shown in the illustration.
      GTY749761Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  44. INSTALL FRONT DOOR ARMREST COVER SUB-ASSEMBLY 
    1. Engage the 3 claws to install the front door armrest cover sub-assembly.
      GTY759485Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH 
    1. Engage the guide and clip to install the front door lower frame bracket garnish.
      GTY746872Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Refer to PROCEDURE - Step 2

  47. INITIALIZE POWER WINDOW CONTROL SYSTEM 

    Refer to INITIALIZATION [03/2017 - ]

  48. INSPECT POWER WINDOW OPERATION 

    Refer to OPERATION CHECK [03/2017 - ]

  49. INSPECT SRS WARNING LIGHT 

    Refer to OPERATION CHECK [03/2017 - 06/2017]