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Home >> Toyota >> 2021 >> C-HR XLE >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Suspension - Service Information >> Front Suspension Member >> Removal [10/2017 - 09/2019] >> Procedure

Removal [10/2017 - 09/2019]: Procedure

  1. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD 
  2. SECURE STEERING WHEEL 

    Refer to PROCEDURE - Step 2

  3. REMOVE COLUMN HOLE COVER SILENCER SHEET 

    Refer to PROCEDURE - Step 12

  4. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY 

    Refer to PROCEDURE - Step 4

  5. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 5

  6. REMOVE FRONT WHEELS 

    Refer to REMOVAL [02/2017 - 05/2018] , or refer to REMOVAL [05/2018 - ]

  7. REMOVE NO. 1 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 7

  8. REMOVE REAR ENGINE UNDER COVER LH 

    Refer to PROCEDURE - Step 8

  9. REMOVE REAR ENGINE UNDER COVER RH 

    Refer to PROCEDURE - Step 9

  10. REMOVE FRONT FLOOR COVER LH (w/ Cover) 

    Refer to PROCEDURE - Step 1

  11. REMOVE FRONT FLOOR COVER RH (w/ Cover) 

    HINT: 

    Perform the same procedure as for the LH side.

  12. REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH 
    1. Remove the 4 bolts and rear side rail reinforcement sub-assembly LH from the front suspension crossmember sub-assembly and vehicle body.
      GTY749018Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH 

    HINT: 

    Perform the same procedure as for the LH side.

  14. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH 
    1. Remove the nut and front stabilizer link assembly LH from the front shock absorber assembly.
      NOTE:

      Do not damage the boot of the ball joint.

      HINT: 

      If the ball joint turns together with the nut, use a 6 mm hexagon socket wrench to hold the stud bolt.

      GTY609240Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH 

    HINT: 

    Perform the same procedure as for the LH side.

  16. SEPARATE TIE ROD END SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 7

  17. SEPARATE TIE ROD END SUB-ASSEMBLY RH 

    HINT: 

    Perform the same procedure as for the LH side.

  18. SEPARATE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH 
    1. Remove the bolt and 2 nuts and separate the front lower No. 1 suspension arm sub-assembly from the front lower ball joint assembly.
      GTY574711Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. SEPARATE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH 

    HINT: 

    Perform the same procedure as for the LH side.

  20. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY 
    1. GTY770384Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Remove the 2 bolts and separate the 2 wire harness clamp brackets from the front suspension crossmember sub-assembly.

    2. Using a transmission jack and a wooden block, support the engine assembly with transaxle.
      GTY741052Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Transmission Jack
      *b Wooden Block
      Front of the Vehicle
      Wooden block placement location
      WARNING:
      • Support the engine assembly with transaxle until the front suspension crossmember sub-assembly is installed.
      • If the support is removed before the front suspension crossmember sub-assembly is installed, the engine assembly with transaxle may drop.
      GTY605735Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the bolt and separate the engine moving control rod.
      GTY749026Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Support the front suspension crossmember sub-assembly with an engine lifter using 4 attachments or equivalent tools as shown in the illustration.
      GTY747267Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Engine Lifter
      *b Attachment
      Attachment placement location
      WARNING:
      • The front suspension crossmember sub-assembly is a very heavy component. Make sure that it is supported securely.
      • If the front suspension crossmember sub-assembly is not securely supported, it may drop, resulting in serious injury.
      GTY575352Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Use attachments to keep the front suspension crossmember sub-assembly level.

    5. Remove the 6 bolts and front suspension crossmember sub-assembly.
      GTY749022Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Slowly lower the front suspension crossmember sub-assembly.
      NOTE:

      When lowering the front suspension crossmember sub-assembly, be careful not to damage the vehicle body or other components installed to the vehicle.

  21. REMOVE STEERING LINK ASSEMBLY 
    1. Remove the 2 bolts, 2 nuts and steering link assembly from the front suspension crossmember sub-assembly.
      NOTE:

      Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.

      GTY749236Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE FRONT NO. 1 STABILIZER BRACKET LH 

    See step  5

  23. REMOVE FRONT NO. 1 STABILIZER BRACKET RH 

    HINT: 

    Perform the same procedure as for the LH side.

  24. REMOVE FRONT STABILIZER BAR 

    See step  7

  25. REMOVE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH 
    1. Remove the 2 bolts, nut and front lower No. 1 suspension arm sub-assembly LH from the front suspension crossmember sub-assembly.
      GTY770433Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.

  26. REMOVE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH 

    HINT: 

    Perform the same procedure as for the LH side.

  27. REMOVE ENGINE MOVING CONTROL ROD 
    1. Remove the bolt and engine moving control rod from the front suspension crossmember sub-assembly.
      GTY749237Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE FRONT SUSPENSION MEMBER PLATE 
    1. Remove the 2 front suspension member plates from the front suspension crossmember sub-assembly.
      GTY751250Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a for LH Side
      *b for RH Side
  29. REMOVE HOLE PLUG 
    1. Remove the 4 hole plugs from the front suspension crossmember sub-assembly.
      GTY770385Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      There are 2 different shapes of hole plug.

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