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Home >> Toyota >> 2021 >> C-HR XLE >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Air Conditioning System - Service Information (1 Of 3) >> Condenser >> Removal [08/2020 - 12/2021] >> Procedure

Removal [08/2020 - 12/2021]: Procedure

  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (for HFC-134a (R134a)) 

    Refer to PROCEDURE - Step 1

  2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (for HFO-1234yf (R1234yf)) 

    Refer to PROCEDURE - Step 1

  3. REMOVE HEADLIGHT ASSEMBLY LH (for Single Beam Headlight) 

    Refer to REMOVAL [08/2020 - ]

  4. REMOVE HEADLIGHT ASSEMBLY RH (for Single Beam Headlight) 

    HINT: 

    Use the same procedure as for the LH side.

  5. REMOVE HEADLIGHT ASSEMBLY LH (for Triple Beam Headlight) 

    Refer to REMOVAL [09/2019 - 12/2021]

  6. REMOVE HEADLIGHT ASSEMBLY RH (for Triple Beam Headlight) 

    HINT: 

    Use the same procedure as for the LH side.

  7. REMOVE NO. 1 AIR CLEANER INLET 

    Refer to PROCEDURE - Step 6

  8. REMOVE FRONT BUMPER UPPER REINFORCEMENT SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 7

  9. REMOVE NO. 1 RADIATOR GRILLE RETAINER 

    Refer to PROCEDURE - Step 19

  10. REMOVE NO. 1 RADIATOR TO SUPPORT SEAL 

    Refer to PROCEDURE - Step 20

  11. REMOVE HOOD LOCK NUT CAP 

    Refer to PROCEDURE - Step 2

  12. REMOVE HOOD LOCK ASSEMBLY 
  13. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 12

  14. REMOVE NO. 2 RADIATOR AIR GUIDE 

    Refer to PROCEDURE - Step 13

  15. REMOVE FRONT BUMPER ENERGY ABSORBER 

    Refer to PROCEDURE - Step 21

  16. REMOVE FRONT BUMPER REINFORCEMENT 

    Refer to PROCEDURE - Step 23

  17. REMOVE NO. 1 RADIATOR AIR GUIDE LH 

    Refer to PROCEDURE - Step 32

  18. REMOVE NO. 1 RADIATOR AIR GUIDE RH 

    Refer to PROCEDURE - Step 33

  19. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY 
    1. Remove the bolt to disconnect the discharge hose sub-assembly from the cooler condenser assembly.
      GTY773210Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the discharge hose sub-assembly.
      NOTE:

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  20. DISCONNECT COOLER REFRIGERANT LIQUID PIPE A (for VALEO Made) 
    1. Remove the bolt to disconnect the cooler refrigerant liquid pipe A from the cooler condenser assembly.
      GTY773211Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the cooler refrigerant liquid pipe A.
      NOTE:

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  21. DISCONNECT COOLER REFRIGERANT LIQUID PIPE A (for DENSO Made) 
    1. While pressing the end of the cooler refrigerant liquid pipe A into the end of the cooler condenser assembly, use pliers to squeeze together both sides of the piping clamp until it breaks apart.
      GTY565014Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Cooler Refrigerant Liquid Pipe A *2 Cooler Condenser Assembly
      *3 Piping Clamp - -
      *a Press In - -
      NOTE:
      • If any foreign matter is adhered to the connecting part, brush it off or use compressed air to remove it.
      • Make sure that fragments of the piping clamp do not enter the piping.
    2. Disconnect the cooler refrigerant liquid pipe A.
      NOTE:

      Clean off any foreign matter near the ends of the cooler refrigerant liquid pipe A and cooler condenser assembly.

    3. Remove the 2 O-rings from the cooler refrigerant liquid pipe A.
      NOTE:

      Wrap the open ends of the separated cooler condenser assembly and cooler refrigerant liquid pipe A with vinyl tape to prevent entry of moisture and foreign matter.

    4. Remove the piping clamp.
  22. REMOVE COOLER CONDENSER ASSEMBLY 
    1. Disengage the claws and guides to remove the cooler condenser assembly as shown in the illustration.
      GTY904693Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction (1)
      Remove in this Direction (2)
      NOTE:

      Do not damage the cooler condenser assembly or radiator assembly when removing the cooler condenser assembly.