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Home >> Toyota >> 2021 >> C-HR XLE >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - Service Information >> Radiator >> Removal [02/2017 - 10/2017] >> Procedure

Removal [02/2017 - 10/2017]: Procedure

  1. REMOVE NO. 1 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 7

  2. DRAIN ENGINE COOLANT 

    Refer to PROCEDURE - Step 2

  3. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM 

    Refer to PROCEDURE - Step 1

  4. REMOVE HEADLIGHT ASSEMBLY 

    Refer to REMOVAL [02/2017 - 10/2017]

  5. REMOVE NO. 1 AIR CLEANER INLET 
    1. Remove the 4 bolts and No. 1 air cleaner inlet from the upper radiator support sub-assembly and air cleaner case sub-assembly.
      GTY742325Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE FRONT BUMPER UPPER REINFORCEMENT SUB-ASSEMBLY 
    1. Remove the 4 bolts and front bumper upper reinforcement sub-assembly from the vehicle.
      GTY742326Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE NO. 1 RADIATOR GRILLE RETAINER 

    Refer to PROCEDURE - Step 16

  8. REMOVE NO. 1 RADIATOR TO SUPPORT SEAL 

    Refer to PROCEDURE - Step 17

  9. REMOVE HOOD LOCK ASSEMBLY 

    Refer to PROCEDURE - Step 9

  10. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY 
    1. Disengage the clamp to disconnect the hood control cable sub-assembly from the upper radiator support sub-assembly.
      GTY742329Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 3 clamps to disconnect the wire harness from the horn and hood lock support assembly.
      GTY767336Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disengage the clamp to disconnect the wire harnesses from the cooling fan ECU and fan shroud.
      GTY742317Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 5 bolts and upper radiator support sub-assembly together with hood lock support sub-assembly from the vehicle.
      GTY742313Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE NO. 2 RADIATOR AIR GUIDE 
    1. Disengage the 4 claws to remove the No. 2 radiator air guide from the radiator assembly.
      GTY768945Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. DISCONNECT RADIATOR PIPE 
    1. Remove the 2 bolts, and disconnect the radiator pipe from the fan shroud.
      GTY742314Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. DISCONNECT NO. 1 WATER BY-PASS HOSE 
    1. Slide the clip and disconnect the No. 1 water by-pass hose from the radiator assembly.
      GTY742315Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. DISCONNECT NO. 3 WATER BY-PASS HOSE 
    1. Disengage the 4 clamps from the fan shroud.
      GTY742316Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Slide the clip and disconnect the No. 3 water by-pass hose from the radiator assembly.
  15. DISCONNECT NO. 3 RADIATOR HOSE 
    1. Slide the clip and disconnect the No. 3 radiator hose from the radiator assembly.
      GTY742318Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. DISCONNECT NO. 2 RADIATOR HOSE 
    1. Disengage the clamp from the fan shroud.
      GTY768944Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Slide the clip and disconnect the No. 2 radiator hose from the radiator assembly.
  17. REMOVE FRONT BUMPER ENERGY ABSORBER 

    Refer to PROCEDURE - Step 18

  18. REMOVE FRONT BUMPER REINFORCEMENT 

    Refer to PROCEDURE - Step 21

  19. REMOVE NO. 1 RADIATOR AIR GUIDE LH 

    Refer to PROCEDURE - Step 27

  20. REMOVE NO. 1 RADIATOR AIR GUIDE RH 

    Refer to PROCEDURE - Step 28

  21. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 16

  22. DISCONNECT COOLER REFRIGERANT LIQUID PIPE A 

    Refer to PROCEDURE - Step 17

  23. REMOVE COOLER CONDENSER ASSEMBLY 

    Refer to PROCEDURE - Step 18

  24. REMOVE RADIATOR ASSEMBLY 
    1. Remove the radiator assembly together with the fan shroud assembly from the vehicle.
    2. Disengage the 2 claws.
      GTY768949Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disengage the 2 guides, and remove the fan shroud assembly from the radiator assembly.
      NOTE:

      Do not damage the radiator assembly when removing the fan shroud assembly.

  25. REMOVE RADIATOR SUPPORT CUSHION 
    1. Remove the 2 radiator support cushions from the radiator assembly.
  26. REMOVE RADIATOR SUPPORT GROMMET 
    1. Remove the 2 radiator support grommets from the radiator assembly.
  27. REMOVE RADIATOR DRAIN COCK PLUG 
    1. Remove the radiator drain cock plug.
    2. Remove the O-ring from the radiator drain cock plug.
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