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Home >> Toyota >> 2020 >> RAV4 XLE, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 121 (Fuel System (A25A-FXS) - Service Information (2 Of 2)) >> FUEL TANK (w/o Canister Pump Module) >> Installation [11/2018 - 08/2020] >> Procedure

Installation [11/2018 - 08/2020]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL NO. 6 FUEL TANK CUSHION 
    1. Install 5 new No. 6 fuel tank cushions to the fuel tank assembly.
  2. INSTALL NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY 
    1. Attach the 2 claws and install the No. 1 fuel tank protector sub-assembly to the fuel tank assembly.
  3. INSTALL NO. 2 FUEL TANK PROTECTOR 
    1. Attach the 2 claws and install the No. 2 fuel tank protector to the fuel tank protector sub-assembly.
  4. INSTALL NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY 
    1. Attach the 2 clamps and install the No. 1 fuel evaporation tube sub-assembly to the fuel tank assembly.
    2. Connect the No. 1 fuel evaporation tube sub-assembly to the fuel tank evaporation tube sub-assembly.

      Refer to PRECAUTION [11/2018 - 02/2019] , or refer to PRECAUTION [02/2019 - 08/2020]

  5. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Attach the clamp and install the fuel tank main tube sub-assembly to the fuel tank assembly.
  6. INSTALL FUEL TANK ASSEMBLY 
    WARNING:

    The fuel tank assembly is very heavy. Be sure to follow the procedure described in the appropriate service information , or the fuel tank assembly may fall off the engine lifter.

    GTY563885Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Set the fuel tank assembly on an engine lifter.
      NOTE:

      Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.

    2. Using the engine lifter, slowly raise the fuel tank assembly, and install the fuel tank assembly, fuel tank band and fuel tank band LH with the 4 bolts.
    3. Tighten the 4 bolts in the order shown in the illustration.

      Torque: 45 N.m (459 kgf/cm, 33 ft.lbf) 

      NOTE:
      • Be careful not to drop the fuel tank assembly.
      • When installing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.
      GTY943639Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. CONNECT FRONT LOWER NO. 1 FLOOR HEAT INSULATOR 
    1. Attach the clip and connect the front lower No. 1 floor heat insulator to the fuel tank band sub-assembly.
  8. CONNECT FUEL TANK FILLER PIPE SUB-ASSEMBLY 
    1. Connect the fuel tank filler pipe sub-assembly to the fuel tank filler pipe assembly.

      Refer to PRECAUTION [11/2018 - 02/2019] , or refer to PRECAUTION [02/2019 - 08/2020]

  9. CONNECT FUEL TANK BREATHER TUBE 
    1. Connect the fuel tank breather tube to the fuel tank filler pipe assembly.

      Refer to PRECAUTION [11/2018 - 02/2019] , or refer to PRECAUTION [02/2019 - 08/2020]

  10. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Connect the fuel tank main tube sub-assembly to the fuel tube.

      Refer to PRECAUTION [11/2018 - 02/2019] , or refer to PRECAUTION [02/2019 - 08/2020]

  11. CONNECT NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY 
    1. Connect the No. 1 fuel evaporation tube sub-assembly to the charcoal canister assembly.

      Refer to PRECAUTION [11/2018 - 02/2019] , or refer to PRECAUTION [02/2019 - 08/2020]

  12. INSTALL FRONT CENTER FLOOR COVER 
    1. Attach the 2 clips and install the front center floor cover.
  13. INSTALL FRONT FLOOR COVER LH 
    1. Install the front floor cover LH to the body and tighten the 7 nuts.
    2. Attach the clip and install the 2 bolts and 4 screws.

      for bolt 

      Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

  14. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY 

    Refer to PROCEDURE - Step 65 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 65 [02/2019 - 08/2020]

  15. INSTALL NO. 1 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 66 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 66 [02/2019 - 08/2020]

  16. INSTALL FRONT FENDER FRONT SPLASH SHIELD RH 

    Refer to PROCEDURE - Step 68 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 68 [02/2019 - 08/2020]

  17. INSTALL FRONT FENDER FRONT SPLASH SHIELD LH 

    Refer to PROCEDURE - Step 67 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 67 [02/2019 - 08/2020]

  18. ADD FUEL 
  19. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY 

    Refer to INSTALLATION [11/2018 - 08/2020] 

  20. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Refer to INITIALIZATION [11/2018 - 02/2019] , or refer to INITIALIZATION [02/2019 - 10/2019] , or refer to INITIALIZATION [10/2019 - 06/2020] , or refer to INITIALIZATION [06/2020 - 08/2020]

  21. INSTALL BATTERY HOLE COVER 

    Refer to PROCEDURE - Step 3

  22. INSTALL REAR NO. 2 FLOOR BOARD 

    Refer to PROCEDURE - Step 4

  23. INSTALL DECK BOARD ASSEMBLY 

    Refer to PROCEDURE - Step 5