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Reassembly [12/2015 - 08/2016]: Procedure

WARNING: This page is about a different car, the 2016 Toyota Sienna. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL ENGINE REAR OIL SEAL 
    1. Place the oil seal retainer on wooden blocks.
    2. Using SST, tap in a new engine rear oil seal until its surface is flush with the engine rear oil seal retainer edge.
      GTY306986Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09223-15030 
      • SST: 09950-70010 
        1. 09951-07100
      TEXT IN ILLUSTRATION

      *a Depth
      NOTE:
      • Keep the lip free of foreign matter.
      • Do not tap on the engine rear oil seal at an angle.
  2. INSTALL ENGINE REAR OIL SEAL RETAINER 
    1. Apply seal packing in a continuous line as shown in the illustration.
      GTY298941Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Seal Packing Diameter
      (2.0 to 3.0 mm (0.0787 to 0.118 in.))

      Seal packing

      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Seal diameter

      2.0 to 3.0 mm (0.0787 to 0.118 in.)

      NOTE:
      • Remove any oil from the contact surfaces.
      • Install the oil seal retainer within 3 minutes after applying seal packing.
      • Do not start the engine for at least 2 hours after installation.
    2. Install the engine rear oil seal retainer with the 6 bolts.
      GTY704266Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      NOTE:

      Be sure to apply adhesive 1324 to the bolts in the places indicated by A before installing them.

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

  3. INSTALL WATER INLET PIPE 
    GTY713425Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    TEXT IN ILLUSTRATION

    *a w/o Oil Cooler
    *b w/ Oil Cooler
    1. Install the water inlet pipe with the 2 bolts.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

    2. Install the No. 1 water by-pass hose.
  4. INSTALL CYLINDER HEAD GASKET RH 

    See step  1

  5. INSTALL CYLINDER HEAD SUB-ASSEMBLY RH 

    See step  2

  6. INSTALL CYLINDER HEAD GASKET LH 

    See step  3

  7. INSTALL CYLINDER HEAD SUB-ASSEMBLY LH 

    See step  4

  8. INSTALL VALVE STEM CAP 

    See step  6

  9. INSTALL VALVE LASH ADJUSTER ASSEMBLY 

    See step  7

  10. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY 

    See step  8

  11. INSTALL NO. 3 CAMSHAFT 

    See step  1

  12. INSTALL NO. 4 CAMSHAFT 

    See step  2

  13. INSTALL CAMSHAFT BEARING CAP (for Bank 2) 

    See step  3

  14. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY LH 

    See step  4

  15. INSTALL CAMSHAFT 

    See step  5

  16. INSTALL NO. 2 CAMSHAFT 

    See step  6

  17. INSTALL CAMSHAFT BEARING CAP (for Bank 1) 

    See step  7

  18. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY RH 

    See step  8

  19. INSTALL NO. 3 CHAIN TENSIONER ASSEMBLY 

    See step  9

  20. INSTALL CAMSHAFT TIMING GEARS AND NO. 2 CHAIN (for Bank 2) 

    See step  10

  21. INSTALL NO. 2 CHAIN TENSIONER ASSEMBLY 

    See step  11

  22. INSTALL CAMSHAFT TIMING GEARS AND NO. 2 CHAIN (for Bank 1) 

    See step  12

  23. INSTALL NO. 1 CHAIN VIBRATION DAMPER 
    1. Install the No. 1 chain vibration damper with the 2 bolts.
      GTY145941Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 23 N*m (230 kgf*cm, 17 ft.*lbf) 

  24. INSTALL NO. 2 CHAIN VIBRATION DAMPER 
    1. Install the 2 No. 2 chain vibration dampers.
  25. INSTALL CRANKSHAFT TIMING SPROCKET 
    1. Install the 2 keys and crankshaft timing sprocket as shown in the illustration.
      GTY191932Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. INSTALL IDLE SPROCKET ASSEMBLY 
    1. Apply a light coat of engine oil to the rotating surface of the No. 1 idle gear shaft.
      GTY707839Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Knock Pin
    2. Temporarily install the No. 1 idle gear shaft and idle sprocket with the No. 2 idle gear shaft while aligning the knock pin of the No. 1 idle gear shaft with the knock pin groove of the cylinder block.
      NOTE:

      Be careful of the idle gear installation position.

      HINT: 

      Check that no foreign objects are on the No. 1 and No. 2 idle gear shafts.

    3. Using a 10 mm hexagon wrench, tighten the No. 2 idle gear shaft.

      Torque: 60 N*m (612 kgf*cm, 44 ft.*lbf) 

      HINT: 

      After installing the idle sprocket assembly, check that the idle sprocket turns smoothly.

  27. INSTALL CHAIN SUB-ASSEMBLY 
    1. Align the mark plates and timing marks as shown in the illustration and install the chain.
      GTY302584Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Mark Plate
      *a Timing Mark

      HINT: 

      The camshaft mark plates are orange.

    2. Do not pass the chain over the crankshaft, just temporarily place it on the crankshaft.
      GTY301808Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Turn the camshaft timing gear assembly on bank 1 counterclockwise to tighten the chain between the banks.
      GTY722706Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Mark Plate
      *a Turn
      *b When the idle sprocket is reused
      *c Mark
      *d Align
      NOTE:

      When the idle sprocket assembly is reused, align the chain plate with the mark where the plate had been in order to tighten the chain between the banks.

    4. Align the mark plate and timing marks as shown in the illustration and install the chain onto the crankshaft timing sprocket.
      GTY718565Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Mark Plate
      *a Timing Mark

      HINT: 

      The crankshaft mark plate is yellow.

    5. Temporarily tighten the pulley set bolt.
    6. Turn the crankshaft clockwise to set it to the RH block bore center line (TDC/compression).
      GTY734413Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Center Line
      *2 Timing Mark
      *3 Sensor Plate
  28. INSTALL CHAIN TENSIONER SLIPPER 
    1. Install the chain tensioner slipper.
  29. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY 
    1. Move the stopper plate upward to release the lock, and push the plunger deep into the tensioner.
      GTY711875Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Stopper Plate
      *2 Plunger
    2. Move the stopper plate downward to set the lock, and insert a hexagon wrench into the hole of the stopper plate.
    3. Install the No. 1 chain tensioner assembly with the 2 bolts.
      GTY450128Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

    4. Remove the hexagon wrench from the No. 1 chain tensioner assembly.
  30. INSPECT VALVE TIMING 
    1. Check the camshaft timing marks.
      NOTE:
      • Check each timing mark from a viewpoint directly inline with the center of the camshaft and the timing mark on each camshaft timing gear.
      • If the timing marks are checked from any other viewpoint, the valve timing may appear misaligned.
    2. Check that each camshaft timing mark is positioned as shown in the illustration.
      GTY731243Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Timing Mark *b Viewpoint

      HINT: 

      For the intake camshaft:

      Be sure to check mark A at the point when marks B, C, and D are positioned in line. If the marks are checked from any other viewpoint, they cannot be checked correctly.

      GTY709815Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. If the valve timing is misaligned, reinstall the timing chain.
    4. Remove the pulley set bolt.
  31. INSTALL TIMING CHAIN CASE OIL SEAL 
    1. Using SST, tap in a new timing chain case oil seal until its surface is flush with the timing gear case edge.
      GTY294649Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Depth
      • SST: 09223-22010 
      • SST: 09506-35010 

      Oil seal tap in depth

      0 to 1.0 mm (0 to 0.0394 in.)

      NOTE:
      • Keep the lip free of foreign matter.
      • Do not tap on the oil seal at an angle.
      • Make sure that the oil seal edge does not stick out of the timing chain case.
  32. INSTALL WATER PUMP ASSEMBLY 
    1. Install a new water pump gasket and the water pump assembly with the 8 bolts.
      GTY248278Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

      NOTE:

      Be sure to replace the bolts indicated by A with new ones or reuse them after applying adhesive 1344.

  33. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY 
    1. Apply seal packing in a continuous line to the engine unit as shown in the following illustration.
      GTY726718Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Seal Diameter: 3.0 mm or more Seal Packing
      Be sure to clean and grease the contact surface - -

      Seal packing

      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Seal diameter

      3.0 mm (0.118 in.)

      NOTE:
      • Be sure to clean and degrease the contact surfaces, especially the surfaces indicated by C in the illustration.
      • If there is oil on the contact surfaces, wipe them with an oil-free cloth before applying seal packing.
      • Install the chain cover within 3 minutes.
      • Do not start the engine for at least 2 hours after installing.
    2. Apply seal packing in a continuous line to the timing chain cover as shown in the following illustration.
      GTY706839Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Dashed line area
      (Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)      		 *b Continuous line area
      (Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)
      *c Alternate long and short dashed line area
      (Seal packing: Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent)      		 *d Diagonal line area
      (Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)
      Be sure to apply seal packing - -

      Seal packing

      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent

      NOTE:
      • If there is oil on the contact surfaces, wipe them with an oil-free cloth before applying seal packing.
      • Install the chain cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
      • Do not start the engine for at least 2 hours after installing.
      SEAL PACKING APPLICATION CHART

      Area Seal Packing Diameter Application Position from Inside Seal Line
      Continuous Line Area 4.5 mm or more (0.177 in.) 1.0 to 2.0 mm (0.0394 to 0.0787 in.)
      Alternate Long and Short Dashed Line Area 3.5 mm or more (0.138 in.) 2.0 to 3.0 mm (0.0787 to 0.118 in.)
      Dashed Line Area 3.5 mm or more (0.138 in.) 3.0 to 4.0 mm (0.118 to 0.158 in.)
      Diagonal Line Area 6.0 mm or more (0.236 in.) 5.0 mm (0.197 in.)
    3. Install a new gasket.
      GTY308238Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Align the oil pump's drive rotor spline and the crankshaft as shown in the illustration. Install the spline and chain cover to the crankshaft.
      GTY302056Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Drive Rotor Spline
      *2 Crankshaft
    5. Temporarily tighten the timing chain cover with the 23 bolts and 2 nuts.
      GTY729230Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Nut
      BOLT LENGTH

      Item Length
      Bolt A 40 mm (1.57 in.)
      Bolt B 55 mm (2.17 in.)
      Bolt C 28 mm (1.10 in.)
      NOTE:

      Make sure that there is no oil on the bolt and nut threads.

    6. Fully tighten the bolts in this order: Area 1 and Area 2.
      GTY726279Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Area 1
      *b Area 2
      *c Area 3
      *d Area 4

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

    7. Fully tighten the bolts in Area 3.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      HINT: 

      First tighten the upper bolts and nuts followed by lower bolts and nuts as shown in the illustration.

    8. Fully tighten the bolts in Area 4.

      Bolt A 

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

      Except bolt A 

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      HINT: 

      Tighten the bolts in the order of lower to upper as shown in the illustration.

    9. Install a new chain cover plate gasket and the chain cover plate with the 4 bolts.

      Torque: 9.1 N*m (93 kgf*cm, 81 in.*lbf) 

  34. INSTALL WATER INLET HOUSING 
    1. Install 2 new O-rings.
      GTY735994Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Apply a small amount of water or soapy water to O-ring (A) shown in the illustration before installation.

    2. Install the 2 stud bolts.
      GTY251135Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf) 

    3. Install the water inlet housing with the 2 bolts and nut.
      GTY731819Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Nut
      *2 Bolt

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      NOTE:

      Be careful that the O-ring does not get caught between the parts.

    4. Connect the No. 1 water by-pass hose.
    5. Apply adhesive around the drain cock.

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    6. Install the drain cock assembly to the water inlet housing.

      Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 

    7. Install the drain cock plug to the drain cock assembly.

      Torque: 13 N*m (130 kgf*cm, 9 ft.*lbf) 

    8. Install a new gasket to the thermostat.
    9. Align the thermostat jiggle valve with the upper stud bolt, and insert the thermostat in the water inlet housing.
      GTY146833Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      The jiggle valve may be set within 10° of either side of the prescribed position.

    10. Install the water inlet with the 2 nuts.
      GTY439183Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

  35. INSTALL NO. 1 FRONT ENGINE MOUNTING BRACKET LH 
    GTY739065Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    TEXT IN ILLUSTRATION

    *1 Stud Bolt
    1. Using an E8 "TORX" socket wrench, install the 2 stud bolts.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

    2. Install the No. 1 front engine mounting bracket LH with the 6 bolts.

      Torque: 54 N*m (550 kgf*cm, 40 ft.*lbf) 

      NOTE:
      • Install the water inlet and mounting bracket within 15 minutes after installing the chain cover.
      • Do not start the engine for at least 2 hours after installation.
  36. INSTALL NO. 1 OIL PAN BAFFLE PLATE 
    1. Install the No. 1 oil pan baffle plate with the 7 bolts.
      GTY688390Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      HINT: 

      Temporarily tighten the 7 bolts. Fully tighten the 2 bolts (A) shown in the illustration before tightening the other bolts.

  37. INSTALL OIL PAN SUB-ASSEMBLY 
    1. Using an E8 "TORX" socket wrench, install the 4 stud bolts.
      GTY305966Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Bolt A *2 Bolt B
      *a Lower Cylinder Block *b Timing Chain Cover
      *c Oil Pan LH Side (w/ Oil Cooler) - -

      Bolt A 

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      Bolt B 

      Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) 

    2. Install 2 new O-rings.
      GTY295914Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Apply seal packing in a continuous line as shown in the illustration.
      GTY301487Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Seal Diameter

      Seal packing

      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Seal diameter

      3.0 to 4.0 mm (0.118 to 0.157 in.)

      NOTE:
      • Remove any oil from the contact surface.
      • Install the oil pan within 3 minutes after applying seal packing.
      • Do not start the engine for at least 2 hours after installing.
    4. Install the oil pan with the 16 bolts and 2 nuts.
      GTY709603Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Nut
      *a w/o Oil Cooler
      *b w/ Oil Cooler

      Bolts A 

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      Except bolts A 

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

  38. INSTALL OIL STRAINER SUB-ASSEMBLY 
    1. Using an E6 "TORX" socket, install the 2 stud bolts as shown in the illustration.
      GTY690625Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Timing Chain Cover

      Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf) 

    2. Install a new gasket and the oil strainer sub-assembly with the bolt and 2 nuts.
      GTY728381Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Nut

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

  39. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY 
    1. Using an E6 "TORX" socket, install the 2 stud bolts as shown in the illustration.
      GTY558584Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf) 

    2. Apply seal packing in a continuous line as shown in the illustration.
      GTY299317Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Seal Diameter

      Seal packing

      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Seal diameter

      3.0 to 4.0 mm (0.118 to 0.157 in.)

      NOTE:
      • Remove any oil from the contact surface.
      • Install the No. 2 oil pan sub-assembly within 3 minutes after applying seal packing.
      • Do not start the engine for at least 2 hours after installing.
    3. Install the No. 2 oil pan sub-assembly with the 16 bolts and 2 nuts.
      GTY711955Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Nut

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

  40. INSTALL OIL PAN DRAIN PLUG 
    1. Install a new oil pan drain plug gasket and the oil pan drain plug.
      GTY232260Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf) 

  41. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY 
    1. Apply seal packing as shown in the illustration.
      GTY302206Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      Seal Packing

      Seal packing

      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      NOTE:
      • Remove any oil from the contact surface.
      • Install the head cover within 3 minutes after applying seal packing.
      • Do not start the engine for at least 2 hours after installing.
    2. Install 3 new gaskets as shown in the illustration.
      GTY439216Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install a new cylinder head cover gasket to the cylinder head cover sub-assembly.
    4. Install the head cover with the 12 bolts and a new seal washer.
      GTY688868Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Bolts A 

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      Except bolts A 

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      HINT: 

      After tightening all bolts, check the tightening torque of 1 and 11. Retighten the bolt if necessary.

  42. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH 
    1. Apply seal packing as shown in the illustration.
      GTY307027Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      Seal Packing

      Seal packing

      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      NOTE:
      • Remove any oil from the contact surfaces.
      • Install the cylinder head cover sub-assembly LH within 3 minutes after applying seal packing.
      • Do not start the engine for at least 2 hours after installing.
    2. Install 3 new gaskets as shown in the illustration.
      GTY439262Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install a new cylinder head cover gasket to the cylinder head cover sub-assembly LH.
    4. Install the cylinder head cover sub-assembly LH with the 12 bolts and a new seal washer.
      GTY690361Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Bolts A 

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      Except bolts A 

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      HINT: 

      After tightening all bolts, check the tightening torque of 1 and 10. Retighten the bolt if necessary.

  43. INSTALL WATER OUTLET 
    1. Install 2 new gaskets and a new O-ring.
      GTY295919Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Apply soapy water to the O-ring.

    2. Install the water outlet with the 2 bolts and 4 nuts.
      GTY726414Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Nut
      *2 Bolt

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      NOTE:

      Be careful that the O-ring does not get caught between the parts.

  44. INSTALL ENGINE OIL DIPSTICK GUIDE (w/ Oil Cooler) 
    1. Apply a light coat of engine oil to a new O-ring and install it to the engine oil dipstick guide.
      GTY452297Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the engine oil dipstick guide.
      GTY699024Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. INSTALL ENGINE OIL DIPSTICK GUIDE (w/o Oil Cooler) 
    1. Apply a light coat of engine oil to a new O-ring and install it to the engine oil dipstick guide.
      GTY452297Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the engine oil dipstick guide with the bolt.
      GTY446805Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

  46. INSTALL NO. 1 OIL COOLER BRACKET (w/ Oil Cooler) 
    1. Using an E8 "TORX" socket, install the 2 stud bolts as shown in the illustration.
      GTY710418Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

    2. Install a new gasket to the No. 1 oil cooler bracket.
      GTY697919Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Nut
      *2 Bolt
    3. Install the oil cooler pipe with the bolt and 2 nuts.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

    4. Install a new gasket to the No. 1 oil pan.
      GTY469497Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the No. 1 oil cooler bracket with oil cooler pipe with the 3 bolts and 3 nuts.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

  47. INSTALL OIL COOLER ASSEMBLY (w/ Oil Cooler) 
    1. Install a new O-ring.
      GTY383449Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the oil cooler assembly with the union bolt.

      Torque: 68 N*m (693 kgf*cm, 50 ft.*lbf) 

    3. Install the 2 water by-pass hoses with the bolt, 2 clamps, and 4 clips.
      GTY717827Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

  48. INSTALL CRANKSHAFT PULLEY 

    See step  2

  49. INSTALL OIL FILTER ELEMENT 

    Refer to PROCEDURE - Step 3

  50. INSTALL CYLINDER BLOCK WATER DRAIN COCK SUB-ASSEMBLY 
    1. Apply adhesive around the drain cock sub-assembly.
      GTY710488Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Adhesive

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    2. Install the water drain cocks as shown in the illustration.
      GTY305613Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a for Bank 1
      *b for Bank 2

      Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) 

      NOTE:

      Do not rotate the drain cocks more than 1 revolution (360°) after tightening the drain cocks with the specified torque.

    3. Install the water drain cock plugs to the water drain cocks.

      Torque: 13 N*m (130 kgf*cm, 9 ft.*lbf) 

  51. INSTALL NO. 1 OIL PIPE 
    1. Make sure that there is no foreign matter on the mesh of the oil control valve filter LH.
      NOTE:

      Do not touch the mesh when installing the oil control valve filter.

    2. Install the oil control valve filter LH to the oil pipe union. Install new gaskets and temporarily install the oil pipe (on the head cover side) with the union.
      GTY706845Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Oil Pipe Union
    3. Install a new gasket and temporarily install the oil pipe (on the cylinder head side) with the union.
    4. Tighten the oil pipe union (on the head cover side).

      Torque: 65 N*m (663 kgf*cm, 48 ft.*lbf) 

    5. Tighten the oil pipe union (on the cylinder head side).

      Torque: 65 N*m (663 kgf*cm, 48 ft.*lbf) 

      NOTE:

      If the link that connects the gaskets is broken, remove the connecting link by using side cutters or a similar tool.

  52. INSTALL OIL PIPE 
    1. Make sure that there is no foreign matter on the mesh of the oil control valve filter RH.
      NOTE:

      Do not touch the mesh when installing the oil control valve filter.

    2. Install the oil control valve filter RH to the oil pipe union. Install new gaskets and temporarily install the oil pipe (on the head cover side) with the union.
      GTY728635Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Oil Pipe Union
    3. Install a new gasket and temporarily install the oil pipe (on the cylinder head side) with the union.
    4. Install the bolt (A) to the cylinder head.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

    5. Tighten the oil pipe union (on the head cover side).

      Torque: 65 N*m (663 kgf*cm, 48 ft.*lbf) 

    6. Tighten the oil pipe union (on the cylinder head side).

      Torque: 65 N*m (663 kgf*cm, 48 ft.*lbf) 

      NOTE:

      If the link that connects the gaskets is broken, remove the connecting link by using side cutters or a similar tool.

  53. INSTALL CRANKSHAFT POSITION SENSOR 

    Refer to PROCEDURE - Step 1

  54. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY 

    (Refer to INSTALLATION [12/2015 - 08/2016] )

  55. INSTALL VVT SENSOR 

    (Refer to INSTALLATION [12/2015 - 08/2016] )

  56. INSTALL VENTILATION VALVE SUB-ASSEMBLY 
    1. Apply adhesive around the ventilation valve sub-assembly.

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    2. Using a deep socket wrench 19 mm, install the ventilation valve sub-assembly.
      GTY439178Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 27 N*m (275 kgf*cm, 20 ft.*lbf) 

  57. INSTALL SPARK PLUG 

    Refer to PROCEDURE - Step 1

  58. INSTALL OIL FILLER CAP SUB-ASSEMBLY 
    1. Install a new oil filler gasket.
    2. Install the oil filler cap sub-assembly.
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