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Reassembly [08/2015 - 08/2018]: Procedure

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  1. INSTALL STUD BOLT 
    GTY128342Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the timing chain cover stud bolt.
      1. Using an E10 "TORX" socket wrench, install the 2 stud bolts as shown in the illustration.

        Torque: 20 N.m (204 kgf/cm, 16 ft.lbf) 

    2. GTY586960Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Install the oil pan stud bolt.

      1. Using an E6 and E7 "TORX" socket wrench, install the 3 stud bolts as shown in the illustration.

        for stud bolt A 

        Torque: 5.0 N.m (51 kgf/cm, 44 in.lbf) 

        for stud bolt B 

        Torque: 9.0 N.m (92 kgf/cm, 80 in.lbf) 

  2. INSTALL RING PIN 
    GTY147763Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Using a plastic-faced hammer, tap in new ring pins to the timing chain cover.

      Standard Protrusion

      Item Ring Pin Diameter Specified Condition
      Ring pin A 13 mm (0.512 in.) 7.5 to 8.5 mm (0.295 to 0.335 in.)
      Ring pin B 11 mm (0.433 in.) 3.6 to 4.6 mm (0.142 to 0.181 in.)
  3. INSTALL ENGINE REAR OIL SEAL 
    1. Apply MP grease to the lip of a new oil seal.
    2. GTY141574Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Using SST, tap in the oil seal until its surface is flush with the oil seal retainer edge.

      • SST: 09223-15030 
      • SST: 09950-70010 
        1. 09951-07100

      Standard depth

      0 to 1.0 mm (0 to 0.0394 in.)

      NOTE:
      • Keep the lip free from foreign matter.
      • Do not tap on the oil seal at an angle.
  4. INSTALL OIL DRAIN PIPE SUB-ASSEMBLY 
    GTY505935Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Apply a light coat of engine oil to a new O-ring.
    2. Install the O-ring to the drain pipe.
    3. Install the oil drain pipe with the bolt.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

  5. INSTALL ENGINE REAR OIL SEAL RETAINER 
    GTY538885Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Apply seal packing in a continuous line as shown in the illustration.

      Seal packing

      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Seal diameter

      2.0 to 3.0 mm (0.0787 to 0.118 in.)

      Application position from inside edge of retainer

      3.5 mm (0.138 in.)

      NOTE:
      • Remove any oil from the contact surface.
      • Install the oil pan within 3 minutes and tighten the bolts and nuts within 15 minutes after applying seal packing.
    2. GTY496704Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Install the oil seal retainer with the 6 bolts.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

      NOTE:
      • Do not start the engine for at least 2 hours after installing.
      • When installing the oil seal retainer, make sure the lip of the oil seal is not damaged.
      • When installing the oil seal retainer, make sure the lip of the oil seal is not folded incorrectly.
  6. INSTALL OIL STRAINER SUB-ASSEMBLY 
    GTY611536Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Apply a light coat of engine oil to a new O-ring.
    2. Install the O-ring to the oil strainer.
    3. Install the oil strainer with the 2 bolts.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

      NOTE:

      Make sure the O-ring is not twisted or damaged.

  7. INSTALL NO. 1 OIL PAN BAFFLE PLATE 
    GTY610806Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the baffle plate with the 7 bolts.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

  8. INSTALL OIL PAN SUB-ASSEMBLY 
    GTY583832Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Apply seal packing in a continuous line as shown in the illustration.

      Seal packing

      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Standard seal diameter

      3.0 to 4.0 mm (0.118 to 0.157 in.)

      NOTE:
      • Remove any oil from the contact surface.
      • Install the oil pan within 3 minutes and tighten the bolts and nuts within 15 minutes after applying seal packing.
    2. GTY589026Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Install the oil pan with the 14 bolts and 2 nuts.

      for bolt A 

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

      for bolt B 

      Torque: 35 N.m (357 kgf/cm, 26 ft.lbf) 

      for nut 

      Torque: 35 N.m (357 kgf/cm, 26 ft.lbf) 

      NOTE:

      Do not start the engine for at least 2 hours after installing.

  9. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY 
    GTY121083Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Apply seal packing in a continuous line as shown in the illustration.

      Seal packing

      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Standard seal diameter

      3.0 to 4.0 mm (0.118 to 0.156 in.)

      NOTE:
      • Remove any oil from the contact surface.
      • Install the oil pan within 3 minutes and tighten the bolts and nuts within 15 minutes after applying seal packing.
    2. GTY607913Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Install the oil pan with the 14 bolts and 2 nuts.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

      NOTE:

      Do not start the engine for at least 2 hours after installing.

  10. INSTALL NO. 1 HEAT EXCHANGER COVER 
    GTY137806Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Apply seal packing in a continuous line as shown in the illustration.

      Seal packing

      Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent

      Standard seal diameter

      3.0 to 4.0 mm (0.118 to 0.157 in.)

      NOTE:
      • Remove any oil from the contact surface.
      • Install the No. 1 heat exchanger cover within 3 minutes and tighten the bolts and nuts within 15 minutes after applying seal packing.
    2. GTY599718Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Install the heat exchanger cover with the 12 bolts and 2 nuts.

      for bolt C 

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

      except bolt C 

      Torque: 21 N.m (214 kgf/cm, 15 ft.lbf) 

      Standard Bolt

      Item Length Thread Diameter
      Bolt A 20 mm (0.787 in.) 8 mm (0.315 in.)
      Bolt B 70 mm (2.76 in.) 8 mm (0.315 in.)
      Bolt C 16 mm (0.630 in.) 6 mm (0.236 in.)
      NOTE:

      Do not start the engine for at least 2 hours after installing.

  11. INSTALL VENTILATION PIPE GASKET 
    GTY603536Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Using SST, evenly tap in a new ventilation pipe gasket until its surface is flush with the lip of the ventilation pipe.
      • SST: 09950-60010 
        1. 09951-00360
      • SST: 09950-70010 
        1. 09951-07100
      NOTE:
      • Do not tap the gasket at an angle.
      • Do not tap the gasket excessively.
  12. INSTALL CYLINDER BLOCK WATER JACKET SPACER 
    GTY125484Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the 2 water jacket spacers as shown in the illustration.
      NOTE:
      • Face the cutouts indicated by the arrows in illustration away from the engine.
      • Face the "up mark" as shown in the illustration.
  13. INSTALL CYLINDER HEAD GASKET 

    See step  6[08/2015 - 10/2016].

    See step  6[10/2016 - 08/2018].

  14. INSTALL CYLINDER HEAD SUB-ASSEMBLY 

    See step  7[08/2015 - 10/2016].

    See step  7[10/2016 - 08/2018].

  15. INSTALL NO. 2 CYLINDER HEAD GASKET 

    See step  4[08/2015 - 10/2016].

    See step  4[10/2016 - 08/2018]

  16. INSTALL CYLINDER HEAD LH 

    See step  5[08/2015 - 10/2016]

    See step  5[10/2016 - 08/2018]

  17. INSTALL VALVE STEM CAP 

    See step  8[08/2015 - 10/2016].

    See step  8[10/2016 - 08/2018].

  18. INSTALL VALVE LASH ADJUSTER ASSEMBLY 

    See step  9[08/2015 - 10/2016].

    See step  9[10/2016 - 08/2018].

  19. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY 

    See step  10 [08/2015 - 10/2016].

    See step  10[10/2016 - 08/2018].

  20. INSTALL CAMSHAFTS (for Bank 2) 

    See step  3[08/2015 - 10/2016].

    See step  3[10/2016 - 08/2018].

  21. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY RH 

    See step  4[08/2015 - 10/2016].

    See step  4[10/2016 - 08/2018]

  22. INSTALL CAMSHAFTS (for Bank 1) 

    See step  1[08/2015 - 10/2016].

    See step  1[10/2016 - 08/2018].

  23. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY LH 

    See step  2[08/2015 - 10/2016].

    See step  2[10/2016 - 08/2018].

  24. INSTALL CRANKSHAFT TIMING GEAR KEY 
    GTY147911Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the timing gear key.

      HINT: 

      The other timing gear key will be installed at a later step.

  25. INSTALL NO. 2 CHAIN TENSIONER ASSEMBLY 

    See step  5[08/2015 - 10/2016].

    See step  5[10/2016 - 08/2018].

  26. INSTALL CHAIN SUB-ASSEMBLY (for RH Side) 

    See step  6[08/2015 - 10/2016].

    See step  6[10/2016 - 08/2018].

  27. INSTALL NO. 1 CHAIN VIBRATION DAMPER (for RH Side) 

    See step  7[08/2015 - 10/2016].

    See step  7[10/2016 - 08/2018].

  28. INSTALL CHAIN TENSIONER SLIPPER (for RH Side) 

    See step  8 [08/2015 - 10/2016].

    See step  8[10/2016 - 08/2018].

  29. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY (for RH Side) 

    See step  9 [08/2015 - 10/2016].

    See step  9[10/2016 - 08/2018].

  30. INSTALL NO. 3 CHAIN TENSIONER ASSEMBLY 

    See step  10[08/2015 - 10/2016].

    See step  10[10/2016 - 08/2018].

  31. INSTALL CHAIN SUB-ASSEMBLY (for LH Side) 

    See step  11[08/2015 - 10/2016].

    See step  11[10/2016 - 08/2018].

  32. INSTALL CHAIN TENSIONER SLIPPER (for LH Side) 

    See step  12[08/2015 - 10/2016].

    See step  12[10/2016 - 08/2018].

  33. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY (for LH Side) 

    See step  13[08/2015 - 10/2016].

    See step  13[10/2016 - 08/2018].

  34. INSTALL NO. 1 CHAIN VIBRATION DAMPER (for LH Side) 

    See step  14[08/2015 - 10/2016].

    See step  14[10/2016 - 08/2018].

  35. TIGHTEN CAMSHAFT TIMING GEAR ASSEMBLY (for LH Side) 

    See step  15[08/2015 - 10/2016].

    See step  15[10/2016 - 08/2018].

  36. TIGHTEN CAMSHAFT TIMING GEAR ASSEMBLY (for RH Side) 

    See step  16 [08/2015 - 10/2016].

    See step  16[10/2016 - 08/2018].

  37. CHECK NO. 1 CYLINDER TO TDC / COMPRESSION 

    See step  17[08/2015 - 10/2016].

    See step  17[10/2016 - 08/2018].

  38. INSTALL WATER INLET PIPE 

    Refer to PROCEDURE - Step 1

  39. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 2

  40. INSTALL ENGINE WATER PUMP ASSEMBLY 

    Refer to PROCEDURE - Step 1

  41. INSTALL TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL 
    1. Apply MP grease to the lip of a new oil seal.
      GTY551053Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a hammer, tap in the oil seal to a depth between 0 to 1.0 mm (0 to 0.0394 in.) from the timing chain cover edge.
      • SST: 09223-22010 
      • SST: 09506-35010 
      NOTE:
      • Keep the lip free from foreign matter.
      • Do not tap oil seal at an angle.
  42. INSTALL CRANKSHAFT TIMING GEAR KEY 
    1. GTY587387Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Install the crankshaft timing gear key to the crankshaft.

  43. INSTALL SPARK PLUG TUBE GASKET 
    GTY573326Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Using a cutter knife, cut off the seal part of the removed gasket.
    2. GTY565564Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Using the removed gasket and a hammer, tap in a new gasket until it stops.

      HINT: 

      If the removed gasket does not fit on the new one, correct the removed one with pliers.

    3. Apply a light coat of MP grease to the gasket lip.
    4. Return the 4 ventilation baffle plate claws to the original positions.
  44. INSTALL OIL CONTROL VALVE FILTER LH 
    1. Install the valve filter in the cylinder head cover.
      GTY598128Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install a new gasket and the cylinder head cover spacer with the 3 bolts.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

  45. INSTALL OIL CONTROL VALVE FILTER RH 
    1. Install the valve filter in the cylinder head cover.
      GTY546614Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install a new gasket and the cylinder head cover spacer with the 3 bolts.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

  46. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 3

  47. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 4

  48. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY LH 
    1. Apply a light coat of engine oil to 2 new O-rings.
      GTY573388Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 O-rings to the 2 oil control valves.
    3. Install the 2 oil control valves with the 2 bolts.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

  49. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY RH 
    1. Apply a light coat of engine oil to 2 new O-rings.
      GTY611018Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 O-rings to the 2 oil control valves.
    3. Install the 2 oil control valves with the 2 bolts.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

  50. INSTALL CRANKSHAFT POSITION SENSOR 
    GTY605282Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the crankshaft position sensor with the bolt.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

  51. INSTALL CRANK POSITION SENSOR PROTECTOR 
    GTY573389Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the sensor protector with the 2 bolts.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

  52. INSTALL CAMSHAFT POSITION SENSOR 
    GTY611673Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the camshaft position sensor with the bolt.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

  53. INSTALL VVT SENSOR (for Bank 1) 
    1. Install the 2 VVT sensors with the 2 bolts.
      GTY611128Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

  54. INSTALL VVT SENSOR (for Bank 2) 
    1. Install the 2 VVT sensors with the 2 bolts.
      GTY611395Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

  55. INSTALL OIL FILLER CAP HOUSING 
    1. GTY147790Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Align the protrusion of a new gasket with the cutout of the oil filler cap housing, and install the gasket to the housing.

    2. GTY573387Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Install the cap housing with the 2 bolts.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

  56. INSTALL OIL FILLER CAP SUB-ASSEMBLY 
  57. INSTALL CRANKSHAFT PULLEY 

    See step  3

  58. INSTALL OIL FILTER BRACKET 

    Refer to PROCEDURE - Step 3

  59. INSTALL NO. 1 OIL COOLER BRACKET 

    Refer to PROCEDURE - Step 4

  60. INSTALL OIL FILTER ELEMENT 

    Refer to PROCEDURE - Step 6

  61. INSTALL OIL FILTER CAP ASSEMBLY 

    Refer to PROCEDURE - Step 7

  62. INSTALL OIL FILTER DRAIN PLUG 

    Refer to PROCEDURE - Step 8

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