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Fuel Injection System [08/2015 - 08/2017]: Procedure

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  1. CHECK PCV HOSE CONNECTIONS 
    1. Check the PCV hose connections (Refer to PROCEDURE - Step 2 ).

      OK

      PCV hose is connected correctly and is not damaged.

    Result: 

    NG 

    REPAIR OR REPLACE PCV HOSE 

    Result: 

    OK 

    See step  2

  2. CHECK AIR INDUCTION SYSTEM 

    HINT: 

    If a malfunction occurs when depressing the brake pedal, inspect the brake booster assembly, as there may be a vacuum leak in the brake booster assembly itself.

    1. Check the air induction system for vacuum leakage (Refer to PROCEDURE - Step 4 ).

      OK

      No leakage from air induction system.

      HINT: 

      Perform "Inspection After Repair" after repairing or replacing the air induction system (Refer to INITIALIZATION [08/2015 - 08/2017] ).

    Result: 

    NG 

    REPAIR OR REPLACE AIR INDUCTION SYSTEM 

    Result: 

    OK 

    See step  3

  3. PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE INJECTION VOLUME) 
    1. Connect the Techstream to the DLC3.
    2. Start the engine.
    3. Turn the Techstream on.
    4. Warm up the engine and run the engine at an engine speed of 2500 RPM for approximately 90 seconds.
    5. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Injection Volume for A/F Sensor.
    6. Perform the Control the Injection Volume operation with the engine idling.
    7. Monitor the output voltages of the air fuel ratio and heated oxygen sensors (AFS Voltage B1S1 and O2S B1S2 or AFS Voltage B2S1 and O2S B2S2) displayed on the Techstream.

      HINT: 

      • Change the fuel injection volume within the range of -12.5% to +12.5%.
      • The air fuel ratio sensor has an output delay of a few seconds and the heated oxygen sensor has a maximum output delay of approximately 20 seconds.
      • If the sensor output voltage does not change (almost no reaction) while performing the Active Test, the sensor may be malfunctioning.
      Techstream Display (Sensor) Injection Volume Status Voltage
      AFS Voltage B1S1 or AFS Voltage B2S1
      (Air fuel ratio)
      +12.5% Rich Below 3.1 V
      -12.5% Lean Higher than 3.4 V
      O2S B1S2 or O2S B2S2
      (Heated oxygen)
      +12.5% Rich Higher than 0.55 V
      -12.5% Lean Below 0.4 V
      RESULT

      Status of AFS Voltage B1S1 or AFS Voltage B2S1 Status of O2S B1S2 or O2S B2S2 Air Fuel Ratio Condition and Air Fuel Ratio Sensor Condition Suspected Trouble Area Proceed to
      Lean/Rich Lean/Rich Normal - A
      Lean Lean Actual air fuel ratio lean
      • PCV valve and hose
      • PCV hose connections
      • Fuel injector blockage
      • Gas leaks from exhaust system
      • Air induction system
      • Fuel pressure
      • Mass air flow meter
      • Engine coolant temperature sensor
      A
      Rich Rich Actual air fuel ratio rich
      • Fuel injector leaks or blockage
      • Gas leaks from exhaust system
      • Ignition system
      • Fuel pressure
      • Mass air flow meter
      • Engine coolant temperature sensor
      A
      Lean Lean/Rich Air fuel ratio sensor malfunction
      • Air fuel ratio sensor
      B
      Rich Lean/Rich Air fuel ratio sensor malfunction
      • Air fuel ratio sensor
      B

      Lean: During the Control the Injection Volume for A/F Sensor Active Test, the air fuel ratio sensor output voltage (AFS Voltage) is consistently higher than 3.4 V, and the heated oxygen sensor output voltage (O2S) is consistently below 0.4 V.

      Rich: During the Control the Injection Volume for A/F Sensor Active Test, the AFS Voltage is consistently below 3.1 V, and the O2S is consistently higher than 0.55 V.

      Lean/Rich: During the Control the Injection Volume for A/F Sensor Active Test, the output voltage of the heated oxygen sensor alternates correctly.

    Result: 

    See step  10

    Result: 

    See step  4

  4. READ VALUE USING TECHSTREAM (COOLANT TEMP) 
    1. Connect the Techstream to the DLC3.
    2. Turn the ignition switch to ON.
    3. Turn the Techstream on.
    4. Enter the following menus: Powertrain / Engine and ECT / Data List / All Data / Coolant Temp.
    5. Read the Coolant Temp twice, when the engine is both cold and warmed up.

      Standard

      With cold engine: Same as ambient air temperature.

      With warm engine: Between 75°C and 100°C (167°F and 212°F).

      HINT: 

      Perform "Inspection After Repair" after replacing the engine coolant temperature sensor (Refer to INITIALIZATION [08/2015 - 08/2017] ).

    Result: 

    NG 

    REPLACE ENGINE COOLANT TEMPERATURE SENSOR 

    (Refer to REMOVAL [08/2015 - 08/2018] )

    Result: 

    OK 

    See step  5

  5. READ VALUE USING TECHSTREAM (MAF) 
    1. Connect the Techstream to the DLC3.
    2. Turn the ignition switch to ON.
    3. Turn the Techstream on.
    4. Enter the following menus: Powertrain / Engine and ECT / Data List / All Data / MAF and Coolant Temp.
    5. Allow the engine to idle until Coolant Temp reaches 75°C (167°F) or more.
    6. Read MAF with the engine speed at 3000 RPM.

      Standard

      Between 18.0 gm/sec and 27.0 gm/sec (shift lever: N; A/C: Off).

    Result: 

    NG 

    See step  15

    Result: 

    OK 

    See step  6

  6. CHECK FUEL PRESSURE 
    1. Check the fuel pressure (Refer to PROCEDURE - Step 2 ).

    Result: 

    NG 

    REPAIR OR REPLACE FUEL SYSTEM 

    Result: 

    OK 

    See step  7

  7. CHECK FOR EXHAUST GAS LEAK 
    1. Check for exhaust gas leak.

      OK

      No gas leakage.

      HINT: 

      Perform "Inspection After Repair" after repairing or replacing the exhaust system (Refer to INITIALIZATION [08/2015 - 08/2017] ).

    Result: 

    NG 

    REPAIR OR REPLACE EXHAUST SYSTEM 

    Result: 

    OK 

    See step  8

  8. CHECK FOR SPARK (SPARK TEST) 
    1. Perform a spark test (Refer to PROCEDURE - Step 1 ).

      HINT: 

      • If the result of the spark test is normal, proceed to the next step.
      • If the spark plugs or ignition system malfunctions, engine misfire may occur. The misfire count can be read using the Techstream. Enter the following menus: Powertrain / Engine and ECT / Data List / Gas Misfire / Cylinder #1 Misfire Count (to Cylinder #8 Misfire Count).

    Result: 

    NEXT 

    See step  9

  9. CHECK FUEL INJECTOR (INJECTION AND VOLUME) 
    1. Check the injection and volume.

      HINT: 

      • Refer to the fuel injector assembly inspection procedure (Refer to INSPECTION [08/2015 - 08/2018] ).
      • If the fuel injector assemblies malfunction, engine misfire may occur. The misfire count can be read using the Techstream. Enter the following menus: Powertrain / Engine and ECT / Data List / Gas Misfire / Cylinder #1 Misfire Count (to Cylinder #8 Misfire Count).
      • Perform "Inspection After Repair" after replacing the fuel injector assembly (Refer to INITIALIZATION [08/2015 - 08/2017] ).

    Result: 

    NG 

    REPLACE FUEL INJECTOR 

    (Refer to REMOVAL [08/2015 - 08/2018] )

    Result: 

    OK 

    See step  10

  10. INSPECT AIR FUEL RATIO SENSOR (HEATER RESISTANCE) 

    Refer to PROCEDURE - Step 1

    Result: 

    NG 

    REPLACE AIR FUEL RATIO SENSOR 

    (Refer to REMOVAL [08/2015 - 08/2018] )

    Result: 

    OK 

    See step  11

  11. CHECK TERMINAL VOLTAGE (+B OF AIR FUEL RATIO SENSOR) 

    Refer to PROCEDURE - Step 2

    Result: 

    NG 

    See step  20

    Result: 

    OK 

    See step  12

  12. CHECK HARNESS AND CONNECTOR (AIR FUEL RATIO SENSOR - ECM) 
    1. Disconnect the D19 or D20 A/F sensor connector.
    2. Disconnect the D56 ECM connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard resistance

      Tester Connection Condition Specified Condition
      D19-1 (HA1A) - D56-22 (HA1A) Always Below 1 Ω
      D19-3 (A1A+) - D56-126 (A1A+) Always Below 1 Ω
      D19-4 (A1A-) - D56-125 (A1A-) Always Below 1 Ω
      D20-1 (HA2A) - D56-20 (HA2A) Always Below 1 Ω
      D20-3 (A2A+) - D56-103 (A2A+) Always Below 1 Ω
      D20-4 (A2A-) - D56-102 (A2A-) Always Below 1 Ω
      D19-1 (HA1A) or D56-22 (HA1A) - Body ground Always 10 kΩ or higher
      D19-3 (A1A+) or D56-126 (A1A+) - Body ground Always 10 kΩ or higher
      D19-4 (A1A-) or D56-125 (A1A-) - Body ground Always 10 kΩ or higher
      D20-1 (HA2A) or D56-20 (HA2A) - Body ground Always 10 kΩ or higher
      D20-3 (A2A+) or D56-103 (A2A+) - Body ground Always 10 kΩ or higher
      D20-4 (A2A-) or D56-102 (A2A-) - Body ground Always 10 kΩ or higher

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    See step  13

  13. REPLACE AIR FUEL RATIO SENSOR 
    1. Replace the air fuel ratio sensor (Refer to REMOVAL [08/2015 - 08/2018] ).

      HINT: 

      Perform "Inspection After Repair" after replacing the air fuel ratio sensor (Refer to INITIALIZATION [08/2015 - 08/2017] ).

    Result: 

    NEXT 

    See step  14

  14. CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED 
    1. Connect the Techstream to the DLC3.
    2. Turn the ignition switch to ON.
    3. Turn the Techstream on.
    4. Clear DTCs (Refer to DTC CHECK / CLEAR [08/2015 - 08/2018] ).
    5. Turn the ignition switch off and wait for at least 30 seconds.
    6. Turn the ignition switch to ON and turn the Techstream on.
    7. Start the engine and warm it up.
    8. Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern section of the DTC inspection procedure that was being performed before coming to this fuel injection system inspection procedure.
    9. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.
    10. Read DTCs.
      RESULT

      Result Proceed to
      DTC that was output before coming to this fuel injection system inspection procedure is output A
      DTC is not output B

    Result: 

    END 

    Result: 

    See step  15

  15. CHECK HARNESS AND CONNECTOR 
    1. Check the connection and terminal contact pressure of the connectors and wire harnesses between the mass air flow meter and ECM (Refer to ELECTRONIC CIRCUIT INSPECTION PROCEDURE [08/2015 - 08/2019] ).

      HINT: 

      Repair any problems.

    Result: 

    NEXT 

    See step  16

  16. CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED 
    1. Connect the Techstream to the DLC3.
    2. Turn the ignition switch to ON.
    3. Turn the Techstream on.
    4. Clear DTCs (Refer to DTC CHECK / CLEAR [08/2015 - 08/2018] ).
    5. Turn the ignition switch off and wait for at least 30 seconds.
    6. Turn the ignition switch to ON and turn the Techstream on.
    7. Start the engine and warm it up.
    8. Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern section of the DTC inspection procedure that was being performed before coming to this fuel injection system inspection procedure.
    9. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.
    10. Read DTCs.
      RESULT

      Result Proceed to
      DTC that was output before coming to this fuel injection system inspection procedure is output A
      DTC is not output B

    Result: 

    END 

    Result: 

    See step  17

  17. CHECK HARNESS AND CONNECTOR (MASS AIR FLOW METER - ECM) 

    Refer to PROCEDURE - Step 3

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    See step  18

  18. REPLACE MASS AIR FLOW METER 
    1. Replace the mass air flow meter (Refer to REMOVAL [08/2015 - 08/2018] ).

      HINT: 

      • If the result of the inspection performed in step 5 indicated no problem, proceed to the next step without replacing the mass air flow meter.
      • Perform "Inspection After Repair" after replacing the mass air flow meter (Refer to INITIALIZATION [08/2015 - 08/2017] ).

    Result: 

    NEXT 

    See step  19

  19. CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED 
    1. Connect the Techstream to the DLC3.
    2. Turn the ignition switch to ON.
    3. Turn the Techstream on.
    4. Clear DTCs (Refer to DTC CHECK / CLEAR [08/2015 - 08/2018] ).
    5. Turn the ignition switch off and wait for at least 30 seconds.
    6. Turn the ignition switch to ON and turn the Techstream on.
    7. Start the engine and warm it up.
    8. Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern section of the DTC inspection procedure that was being performed before coming to this fuel injection system inspection procedure.
    9. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.
    10. Read DTCs.
      RESULT

      Result Proceed to
      DTC is not output A
      DTC that was output before coming to this fuel injection system inspection procedure is output B

    Result: 

    END 

    Result: 

    REPLACE ECM 

    (Refer to REMOVAL [08/2015 - 08/2018] )

  20. CHECK HARNESS AND CONNECTOR (AIR FUEL RATIO SENSOR - INTEGRATION RELAY) 

    Refer to PROCEDURE - Step 4

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    See step  21

  21. INSPECT INTEGRATION RELAY (A/F) 

    Refer to PROCEDURE - Step 3

    Result: 

    OK 

    CHECK ECM POWER SOURCE CIRCUIT 

    (Refer to ECM Power Source Circuit [08/2015 - 08/2017] )

    Result: 

    NG 

    REPLACE INTEGRATION RELAY