Installation [06/2015 - 11/2018]: Procedure

1. When reusing the rear axle beam assembly:
   1. Align the alignment mark on a new rear axle carrier bushing LH with the matchmark on the rear axle beam assembly and temporarily install the rear axle carrier bushing LH to the rear axle beam assembly.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      *a	Matchmark
      *b	Alignment mark

      NOTE:

      Be sure to install the rear axle carrier bushing LH in the same direction as it was before removal. The rear axle carrier bushing LH has to be installed in a specific direction.

2. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	135°
   *b	48.5 mm (1.91 in.)
   	Upper of the Vehicle
   	Front of the Vehicle

   When using a new rear axle beam assembly:

   1. Temporarily install a new rear axle carrier bushing LH as shown in the illustration.
      NOTE:

      Be sure to install the rear axle carrier bushing as shown in the illustration. The rear axle carrier bushing has to be installed in a specific direction.

3. Using SST, install the rear axle carrier bushing LH to the rear axle beam assembly.
   • SST: 09710-30012 
     1. 09710-04101
   • SST: 09950-40011 
     1. 09951-04020
     2. 09952-04010
     3. 09953-04030
     4. 09954-04030
     5. 09955-04031
     6. 09957-04010
     7. 09958-04011
   • SST: 09950-60010 
     1. 09951-00620
   NOTE:

   • Do not damage the rubber portion when installing the rear axle carrier bushing.
   • Apply grease to the threads and tip of the SST center bolt before use.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Turn
   *b	Hold

HINT: 

Use the same procedure for the LH side.

1. Install the rear axle beam dynamic damper LH to the rear axle beam assembly with the 2 nuts.

   Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf) 

HINT: 

Use the same procedure for the LH side.

1. Slowly jack up the rear axle beam assembly with an engine lifter using 2 wooden blocks and 2 attachments or equivalent tools, and temporarily install the rear axle beam assembly to the vehicle with the 2 bolts (B).

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Universal Engine Lifter	*b	Wooden Block
   *c	Height Adjustment Attachment	-	-

   NOTE:

   Make sure to secure the rear axle beam assembly to prevent it from dropping.

2. Temporarily install the rear axle beam assembly to the rear shock absorber assemblies LH and RH with the 2 bolts (A) and 2 nuts.
   NOTE:

   Because the nuts have their own stoppers, do not turn the nuts. Tighten the bolts with the nuts secured.

   HINT: 

   Insert the bolts with the threaded end facing the outside of the vehicle.

See step  1

HINT: 

Use the same procedure for the LH side.

See step  2

HINT: 

Use the same procedure for the LH side.

See step  3

HINT: 

Use the same procedure for the LH side.

See step  4

1. Clean the installation surfaces of the parking brake assembly LH and rear axle beam assembly.
2. Temporarily tighten the parking brake assembly LH to the rear axle beam assembly with the nut.
   NOTE:

   Do not twist the No. 3 parking brake cable assembly when installing the parking brake assembly.

   HINT: 

   Fully tighten the nut after installing the rear axle hub and bearing assembly LH.

3. Install the No. 3 parking brake cable assembly to the rear axle beam assembly with the bolt.

   Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

HINT: 

Use the same procedure for the LH side.

Refer to INSTALLATION [06/2015 - 11/2018]

HINT: 

Use the same procedure for the LH side.

1. Fully tighten the nut.

   Torque: 140 N*m (1428 kgf*cm, 103 ft.*lbf) 

HINT: 

Use the same procedure for the LH side.

1. Install the rear No. 4 brake tube to the rear axle beam assembly.

   Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

HINT: 

Use the same procedure for the rear No. 4 brake tube side.

1. Install the rear flexible hose LH to the rear axle beam assembly.

   Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

2. Using a union nut wrench, connect the rear flexible hose LH to the rear No. 4 brake tube.

   Specified tightening torque 

   Torque: 15.2 N*m (155 kgf*cm, 11 ft.*lbf) 

   NOTE:

   • Do not kink or damage the brake lines.
   • Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

   HINT: 

   • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

     Refer to PRECAUTION [06/2015 - ]

   • When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)): 13.4 N*m (137 kgf*cm, 10 ft.*lbf)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Torque Wrench Fulcrum Length

1. Install the rear flexible hose RH to the rear axle beam assembly with a new clip.
   NOTE:

   • Install the clip as far as it will go.
   • Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.
2. Using a union nut wrench, connect the rear flexible hose RH to the rear No. 3 brake tube.

   Specified tightening torque 

   Torque: 15.2 N*m (155 kgf*cm, 11 ft.*lbf) 

   NOTE:

   • Do not kink or damage the brake lines.
   • Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

   HINT: 

   • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

     Refer to PRECAUTION [06/2015 - ]

   • When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)): 13.4 N*m (137 kgf*cm, 10 ft.*lbf)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Torque Wrench Fulcrum Length

Refer to PROCEDURE - Step 1

HINT: 

Use the same procedure for the LH side.

1. Install the 2 parking brake shoe adjusting hole plugs to the rear disc.

1. Install the rear disc brake cylinder assembly LH with the 2 bolts.

   Torque: 72 N*m (734 kgf*cm, 53 ft.*lbf) 

2. Install the rear brake tube flexible hose to the rear axle beam assembly.
   NOTE:

   • Install the clip as far as it will go.
   • Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.
3. Using a union nut wrench, connect the rear brake tube flexible hose to the rear No. 4 brake tube.

   Specified tightening torque 

   Torque: 15.2 N*m (155 kgf*cm, 11 ft.*lbf) 

   NOTE:

   • Do not kink or damage the brake lines.
   • Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Torque Wrench Fulcrum Length

   HINT: 

   • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

     Refer to PRECAUTION [06/2015 - ]

   • When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)): 13.4 N*m (137 kgf*cm, 10 ft.*lbf)

HINT: 

Use the same procedure for the LH side.

See step  5

HINT: 

Use the same procedure for the LH side.

1. Install the rear suspension brace sub-assembly to the vehicle.

   Torque: 45 N*m (459 kgf*cm, 33 ft.*lbf) 

Refer to PROCEDURE - Step 8

Refer to PROCEDURE - Step 9

Refer to PROCEDURE - Step 11

Refer to PROCEDURE - Step 3

Refer to BLEEDING [06/2015 - ]

Refer to PROCEDURE - Step 19

Refer to PROCEDURE - Step 1

See step  17

See step  8

See step  9

HINT: 

Use the same procedure for the LH side.

Refer to INSPECTION [06/2015 - ]

Refer to CALIBRATION [06/2015 - ]

Refer to TEST MODE PROCEDURE [06/2015 - ]

Refer to ADJUSTMENT [06/2015 - 11/2018]

Refer to INITIALIZATION [06/2015 - ]