LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2019 >> Mirai >> Repair and Diagnosis >> Hybrid/Electric Powertrain >> Electric Converters and Controllers >> Fuel Cell (FC) Control System - Service Information >> Service Plug Grip >> Installation [11/2018 - ] >> Procedure

Installation [11/2018 - ]: Procedure

  1. INSTALL FC STACK SERVICE PLUG GRIP 
    WARNING:

    Wear insulated gloves.

    NOTE:

    Before connecting the FC stack service plug grip, check that no components or tools have been left behind, and check that high voltage terminals are tightened and connectors are connected.

    1. To prevent contamination by foreign matter or water droplets, remove the protective tape from the openings of the FC stack service plug grip and FC stack assembly immediately before performing the procedure.
    2. Slowly push in the FC stack service plug grip until its lever contacts the stopper to install the FC stack service plug grip to the FC stack assembly.
      GTY591324Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Stopper
      Push In
    3. Slowly rotate the lever of the FC stack service plug grip in the direction shown in the illustration until it contacts the stopper.
      GTY585222Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Stopper
      *2 Interlock Connector
      Rotating Direction
      NOTE:
      • Do not touch the rubber seal of the FC stack service plug grip interlock connector.
      • Do not excessively twist the lever of the FC stack service plug grip.
    4. Slide the lever of the FC stack service plug grip in the direction shown in the illustration until it contacts the stopper.
      GTY546958Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Stopper
      *2 Interlock Connector
      Sliding Direction
      NOTE:
      • Slide the lever of the FC stack service plug grip in the until the word "UNLOCK" disappears completely.
      • The FC stack service plug grip has an interlock connector, so slide it horizontally.
      • After lowering the lever of the FC stack service plug grip 90°, securely slide it until a "click" sound is heard.
      GTY557699Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Correct
      *b Incorrect
  2. INSTALL FRONT FLOOR HOLE SEAL 
    1. Install a new front floor hole seal to the front floor service hole cover.
      NOTE:

      Make sure the front floor hole seal has no twists, slack, etc., and that it is securely installed into the groove of the front floor service hole cover.

  3. INSTALL FRONT FLOOR SERVICE HOLE COVER 
    1. Install the front floor service hole cover to the vehicle with the 4 bolts.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

    2. Install the front floor carpet assembly.
  4. INSTALL NO. 1 CONSOLE BOX DUCT 

    Refer to PROCEDURE - Step 4

  5. INSTALL NO. 2 CONSOLE BOX DUCT 

    Refer to PROCEDURE - Step 5

  6. INSTALL CONSOLE COMPARTMENT BOX ASSEMBLY 

    Refer to PROCEDURE - Step 11

  7. INSTALL FRONT CONSOLE BOX COVER 

    Refer to PROCEDURE - Step 12

  8. INSTALL INTEGRATION CONTROL AND PANEL ASSEMBLY 

    Refer to PROCEDURE - Step 1

  9. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL 

    Refer to PROCEDURE - Step 2

    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Refer to INITIALIZATION [11/2018 - ]

  10. INSTALL LUGGAGE TRIM SERVICE HOLE COVER 

    Refer to PROCEDURE - Step 3

scientia non olet · About LEMON Manuals