Removal [12/2013 - 11/2015]: Procedure

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 3

Refer to PROCEDURE - Step 4

Refer to PROCEDURE - Step 5

Refer to PROCEDURE - Step 6

Refer to REMOVAL [12/2013 - ]

HINT: 

Use the same procedure as for the LH side.

Refer to REMOVAL [12/2013 - 11/2016]

Refer to REMOVAL [12/2013 - 11/2016]

Refer to REMOVAL [12/2013 - 11/2015]

1. w/ Windshield Deicer System:
   1. Disconnect the connector and disengage the clamp.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Apply protective tape to the area around the installation position of the windshield glass sub-assembly on the vehicle body to prevent it from being scratched.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Protective Tape

3. Using a knife, cut off the windshield outside moulding as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Cut Off

4. Place matchmarks on the windshield glass sub-assembly and vehicle body on the locations indicated in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Matchmark

   HINT: 

   Matchmarks are not necessary if the windshield glass sub-assembly is not going to be reused.

5. Pass a piano wire between the vehicle body and windshield glass sub-assembly from the interior.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Windshield Glass Stopper
   *a	Piano Wire

6. Tie both wire ends to wooden blocks or similar objects that can serve as handles.
7. Cut off the adhesive by pulling the piano wire around the windshield glass sub-assembly.
   NOTE:

   • When separating the windshield glass sub-assembly, be careful not to damage the paint or interior and exterior ornaments.
   • To prevent the safety pad from being scratched when removing the windshield glass, place a plastic sheet between the piano wire and safety pad.
8. Disengage the windshield glass stoppers.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *A	for 1-piece Type	*B	for 2-piece Type
   *1	No. 1 Windshield Glass Stopper	*2	No. 2 Windshield Glass Stopper

   NOTE:

   • The No. 1 windshield glass stoppers and No. 2 windshield glass stoppers are installed on the windshield glass sub-assembly as shown in the illustration. Be careful not to damage the windshield glass sub-assembly when cutting off the adhesive.
   • To prevent the windshield glass from falling when performing this operation, be sure to hold the windshield glass using suction cups.

   HINT: 

   Depending on the vehicle, either 1-piece type or 2-piece type stoppers may be present.

9. Using suction cups, remove the windshield glass sub-assembly.
   NOTE:

   • Be careful not to drop the windshield glass sub-assembly.
   • Leave as much adhesive on the vehicle body as possible when removing the windshield glass sub-assembly.

1. When reusing the windshield glass:
   1. Using a scraper, remove the window glass adhesive dam from the back side of the windshield glass.
      NOTE:

      • Be careful not to damage the windshield glass.
      • Be sure to replace the window glass adhesive dam with a new one.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      *A

      Back Side

1. When reusing the windshield glass:
   1. Using a scraper, remove the windshield outside moulding from the back side of the windshield glass.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      *A

      Back Side

      NOTE:

      • Be careful not to damage the windshield glass.
      • Be sure to replace the windshield outside moulding with a new one.

1. When reusing the windshield glass:
   1. Using a scraper, remove the 2 No. 1 windshield glass stoppers from the back side of the windshield glass.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      *A

      Back Side

      NOTE:

      • Be careful not to damage the windshield glass.
      • Be sure to replace the 1-piece type No. 1 windshield glass stoppers with new 2-piece type No. 1 and No. 2 windshield glass stoppers.

1. When reusing the windshield glass:
   1. Using a scraper, remove the 2 No. 2 windshield glass stoppers from the back side of the windshield glass.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      *A

      Back Side

      NOTE:

      • Be careful not to damage the windshield glass.
      • Be sure to replace the No. 2 windshield glass stoppers with new ones.

1. Remove the 2 No. 1 windshield glass stoppers from the vehicle body.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   NOTE:

   Be sure to replace the No. 1 windshield glass stoppers with new ones.

1. When reusing the windshield glass:
   1. Using a scraper, remove any remaining adhesive dam and adhesive residue from the windshield glass.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      NOTE:

      Be careful not to damage the windshield glass.

   2. Clean the outer circumference of the windshield glass with a non-residue solvent.
      NOTE:

      • Do not touch the windshield glass surface after cleaning it.
      • Even if using a new windshield glass, clean the windshield glass with a non-residue solvent.

1. Clean and shape the contact surface of the vehicle body.
   1. Using a knife, cut away excess adhesive on the contact surface of the vehicle body as shown in the illustration.

      Standard Dimension

      Area	Dimension
      a	1.0 mm (0.0394 in.)

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      *a	Vehicle Body
      	Adhesive

      NOTE:

      Be careful not to damage the vehicle body.

      HINT: 

      Leave approximately 1.0 mm (0.0394 in.) of adhesive on the vehicle body.

   2. Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.

      HINT: 

      Even if all the adhesive has been removed, clean the vehicle body.