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Home >> Toyota >> 2018 >> RAV4 LE, AWD >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System (2AR-FE) (Service Information) (Except Hybrid) >> Radiator >> Installation [12/2012 - 10/2015] >> Procedure

Installation [12/2012 - 10/2015]: Procedure

  1. INSTALL FAN SHROUD 
    1. Install the fan shroud with the 2 bolts.

      Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

  2. INSTALL COOLER CONDENSER ASSEMBLY 
    1. Attach the 2 guides and install the cooler condenser assembly.

      Refer to PROCEDURE - Step 1

  3. INSTALL NO. 2 FAN SHROUD 
    1. Attach the 2 claws to install the No. 2 fan shroud.
    2. Install the 2 bolts.

      Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

  4. INSTALL LOWER RADIATOR SUPPORT 
    1. Install the 2 lower radiator supports to the fan shroud.
  5. INSTALL WATER BY-PASS PIPE 
    1. Install the water by-pass pipe to the radiator, and slide the hose clamp to secure it.
    2. Attach the 3 clamps to install the water by-pass pipe.
  6. INSTALL NO. 2 RADIATOR HOSE 
    1. Install the No. 2 radiator hose to the radiator assembly, and slide the clamp to secure it.

      HINT: 

      Install the hose clamp with the claw facing downward.

  7. INSTALL RADIATOR HOSE SUB-ASSEMBLY 
    1. Install the radiator hose sub-assembly to the radiator assembly and water by-pass pipe, and slide the 2 hose clamps to secure it.
  8. INSTALL RADIATOR ASSEMBLY 
    1. Install the radiator assembly together with the fan shroud.
      NOTE:

      Make sure that both lower radiator supports are attached to the fan shroud.

  9. CONNECT NO. 2 WATER BY-PASS HOSE 
    1. Connect the No. 2 water by-pass hose to the radiator assembly, and slide the hose clamp to secure it.
  10. CONNECT NO. 1 WATER BY-PASS HOSE 
    1. Connect the No. 1 water by-pass hose to the water by-pass pipe, and slide the hose clamp to secure it.
  11. CONNECT NO. 2 RADIATOR HOSE 

    See step  3

  12. CONNECT RADIATOR HOSE SUB-ASSEMBLY 
    1. Connect the radiator hose sub-assembly to the cylinder head sub-assembly, and slide the hose clamp to secure it.
  13. INSTALL RADIATOR HOSE CLAMP 
    1. Install the 2 radiator hose clamps.
    2. Connect the No. 8 and No. 9 water by-pass hose to each radiator hose clamp.
  14. INSTALL UPPER RADIATOR SUPPORT 
    1. Install the upper radiator support with the 4 bolts.

      Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

  15. INSTALL NO. 1 RADIATOR SUPPORT 
    1. Install the 2 No. 1 radiator supports with the 2 bolts.

      Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

  16. CONNECT WIRE HARNESS 
    1. Connect the 2 cooling fan motor connectors.
    2. Attach the 9 wire harness clamps to connect the wire harness.
  17. CONNECT LIQUID PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 4

  18. CONNECT DISCHARGE HOSE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 5

  19. INSTALL RADIATOR UPPER AIR GUIDE PLATE 
    1. Install the radiator upper air guide plate with the 7 clips.
  20. INSTALL FRONT BUMPER UPPER REINFORCEMENT SUB-ASSEMBLY 
    1. Install the front bumper upper reinforcement sub-assembly with the 3 bolts.
    2. Connect the horn connector.
  21. CONNECT HOOD LOCK CONTROL CABLE ASSEMBLY 
    1. Attach the clamp to connect the hood lock control cable assembly.
  22. INSTALL HOOD LOCK ASSEMBLY 

    Refer to PROCEDURE - Step 2

  23. INSTALL BATTERY CLAMP SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 7

  24. ADD ENGINE COOLANT 

    See step  3

  25. INSPECT FOR COOLANT LEAK 

    Refer to PROCEDURE - Step 1

  26. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT 

    Refer to PROCEDURE - Step 2

  27. WARM UP ENGINE 

    Refer to PROCEDURE - Step 3

  28. INSPECT REFRIGERANT LEAK 

    Refer to PROCEDURE - Step 4

  29. INSTALL NO. 1 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 79

  30. INSTALL HEADLIGHT 

    Refer to INSTALLATION [12/2012 - 10/2015]

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