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Home >> Toyota >> 2018 >> Prius Two Eco >> Repair and Diagnosis >> Drivelines & Axles >> Axle Shafts >> Drive Shaft - Service Information >> Front Drive Shaft Assembly >> Installation [11/2015 - ] >> Procedure

Installation [11/2015 - ]: Procedure

  1. INSTALL FRONT DRIVE SHAFT HOLE SNAP RING 
    1. Install a new front drive shaft hole snap ring.
      NOTE:

      Face the end gap of the front drive shaft hole snap ring downward.

  2. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH 
    1. Coat the snap ring of the front drive inboard joint assembly with MP grease.
    2. Coat the splines of the front drive inboard joint assembly with Toyota genuine ATF WS.
    3. Coat the lip of the front drive shaft oil seal LH with MP grease.
    4. Align the inboard joint splines, and using a brass bar and a hammer, install the front drive shaft assembly LH.
      GTY574037Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Face the end gap of the front drive shaft hole snap ring downward.
      • Do not damage the front drive shaft oil seal LH.
      • Do not damage the front axle inboard joint boot.
      • Make sure to center the front drive shaft assembly LH during installation to prevent damage to the front drive shaft hole snap ring.

      HINT: 

      Confirm whether the drive shaft is securely driven in by checking the reaction force and sound.

    5. Apply 0.1 to 0.3 g (0.00353 to 0.0105 oz) of Toyota Body Grease W to each of the 4 areas shown in the illustration.
      GTY605911Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Toyota Body Grease W
    6. Align the matchmarks and install the front drive shaft assembly LH to the front axle assembly.
      GTY591853Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
      NOTE:
      • Do not push the front axle assembly towards the outside of the vehicle any further than necessary.
      • Check that there is no foreign matter on the deflector or contact surfaces.
      • Do not damage the front axle outboard joint boot.
      • Do not damage the front disc brake dust cover.
      • Do not damage the deflector.
  3. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH 

    HINT: 

    Perform the same procedure as for the LH side.

  4. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 4 [11/2015 - 12/2018] , or refer to PROCEDURE - Step 4 [12/2018 - ]

  5. INSTALL FRONT STABILIZER LINK ASSEMBLY 

    Refer to PROCEDURE - Step 11 [11/2015 - 12/2018] , or refer to PROCEDURE - Step 13 [12/2018 - ]

  6. CONNECT TIE ROD END SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 10 [11/2015 - 12/2018] , or refer to PROCEDURE - Step 10 [12/2018 - ]

  7. INSTALL FRONT SPEED SENSOR 

    Refer to PROCEDURE - Step 15 [11/2015 - 12/2018] , or refer to PROCEDURE - Step 15 [12/2018 - ]

  8. INSTALL FRONT AXLE SHAFT NUT 
    1. Clean the threaded parts on the front drive shaft assembly and a new front axle shaft nut using non-residue solvent.
      NOTE:
      • Be sure to perform this work even when using a new front drive shaft assembly.
      • Keep the threaded parts free of oil and foreign matter.
    2. Using a 30 mm deep socket wrench, install the front axle shaft nut.
      GTY605439Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 216 N.m (2203 kgf.cm, 159 ft./lbf) 

      HINT: 

      Keep depressing the brake pedal to prevent the drive shaft from rotating.

    3. Using a chisel and a hammer, stake the front axle shaft nut.
  9. ADD HYBRID TRANSAXLE FLUID 

    Refer to PROCEDURE - Step 3

  10. INSPECT HYBRID TRANSAXLE FLUID 

    Refer to PROCEDURE - Step 2

  11. INSPECT FOR HYBRID TRANSAXLE FLUID LEAK 
  12. INSTALL FRONT WHEELS 

    Refer to PROCEDURE - Step 1 [11/2015 - 12/2018] , or refer to PROCEDURE - Step 1 [12/2018 - ]

  13. ADJUST FRONT WHEEL ALIGNMENT 

    Refer to ADJUSTMENT [11/2015 - 12/2018] , or refer to ADJUSTMENT [12/2018 - 07/2020] , or refer to ADJUSTMENT [07/2020 - ]

  14. INSTALL REAR MOTOR UNDER COVER LH 

    Refer to PROCEDURE - Step 64 [11/2015 - 08/2016] , or refer to PROCEDURE - Step 64 [08/2016 - 12/2018] , or refer to PROCEDURE - Step 64 [12/2018 - 07/2020] , or refer to PROCEDURE - Step 64 [07/2020 - ]

  15. INSTALL REAR MOTOR UNDER COVER RH 

    Refer to PROCEDURE - Step 65 [11/2015 - 08/2016] , or refer to PROCEDURE - Step 65 [08/2016 - 12/2018] , or refer to PROCEDURE - Step 65 [12/2018 - 07/2020] , or refer to PROCEDURE - Step 65 [07/2020 - ]

  16. INSTALL NO. 1 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 66 [11/2015 - 08/2016] , or refer to PROCEDURE - Step 66 [08/2016 - 12/2018] , or refer to PROCEDURE - Step 66 [12/2018 - 07/2020] , or refer to PROCEDURE - Step 66 [07/2020 - ]

  17. CHECK FOR SPEED SENSOR SIGNAL 

    Refer to TEST MODE PROCEDURE [11/2015 - 12/2018] , or refer to TEST MODE PROCEDURE [12/2018 - 07/2020] , or refer to TEST MODE PROCEDURE [07/2020 - ]