Installation [11/2015 - ]: Procedure
- INSTALL FRONT DRIVE SHAFT HOLE SNAP RING
- Install a new front drive shaft hole snap ring.NOTE:
Face the end gap of the front drive shaft hole snap ring downward.
- Install a new front drive shaft hole snap ring.
- INSTALL FRONT DRIVE SHAFT ASSEMBLY LH
- Coat the snap ring of the front drive inboard joint assembly with MP grease.
- Coat the splines of the front drive inboard joint assembly with Toyota genuine ATF WS.
- Coat the lip of the front drive shaft oil seal LH with MP grease.
- Align the inboard joint splines, and using a brass bar and a hammer, install the front drive shaft assembly LH.NOTE:
- Face the end gap of the front drive shaft hole snap ring downward.
- Do not damage the front drive shaft oil seal LH.
- Do not damage the front axle inboard joint boot.
- Make sure to center the front drive shaft assembly LH during installation to prevent damage to the front drive shaft hole snap ring.
HINT:
Confirm whether the drive shaft is securely driven in by checking the reaction force and sound.
- Apply 0.1 to 0.3 g (0.00353 to 0.0105 oz) of Toyota Body Grease W to each of the 4 areas shown in the illustration.
Toyota Body Grease W - Align the matchmarks and install the front drive shaft assembly LH to the front axle assembly.
*a Matchmark NOTE:- Do not push the front axle assembly towards the outside of the vehicle any further than necessary.
- Check that there is no foreign matter on the deflector or contact surfaces.
- Do not damage the front axle outboard joint boot.
- Do not damage the front disc brake dust cover.
- Do not damage the deflector.
- INSTALL FRONT DRIVE SHAFT ASSEMBLY RH
HINT:
Perform the same procedure as for the LH side.
- CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY
Refer to PROCEDURE - Step 4 [11/2015 - 12/2018] , or refer to PROCEDURE - Step 4 [12/2018 - ]
- INSTALL FRONT STABILIZER LINK ASSEMBLY
Refer to PROCEDURE - Step 11 [11/2015 - 12/2018] , or refer to PROCEDURE - Step 13 [12/2018 - ]
- CONNECT TIE ROD END SUB-ASSEMBLY
Refer to PROCEDURE - Step 10 [11/2015 - 12/2018] , or refer to PROCEDURE - Step 10 [12/2018 - ]
- INSTALL FRONT SPEED SENSOR
Refer to PROCEDURE - Step 15 [11/2015 - 12/2018] , or refer to PROCEDURE - Step 15 [12/2018 - ]
- INSTALL FRONT AXLE SHAFT NUT
- Clean the threaded parts on the front drive shaft assembly and a new front axle shaft nut using non-residue solvent.NOTE:
- Be sure to perform this work even when using a new front drive shaft assembly.
- Keep the threaded parts free of oil and foreign matter.
- Using a 30 mm deep socket wrench, install the front axle shaft nut.
Torque: 216 N.m (2203 kgf.cm, 159 ft./lbf)
HINT:
Keep depressing the brake pedal to prevent the drive shaft from rotating.
- Using a chisel and a hammer, stake the front axle shaft nut.
- Clean the threaded parts on the front drive shaft assembly and a new front axle shaft nut using non-residue solvent.
- ADD HYBRID TRANSAXLE FLUID
Refer to PROCEDURE - Step 3
- INSPECT HYBRID TRANSAXLE FLUID
Refer to PROCEDURE - Step 2
- INSPECT FOR HYBRID TRANSAXLE FLUID LEAK
- INSTALL FRONT WHEELS
Refer to PROCEDURE - Step 1 [11/2015 - 12/2018] , or refer to PROCEDURE - Step 1 [12/2018 - ]
- ADJUST FRONT WHEEL ALIGNMENT
Refer to ADJUSTMENT [11/2015 - 12/2018] , or refer to ADJUSTMENT [12/2018 - 07/2020] , or refer to ADJUSTMENT [07/2020 - ]
- INSTALL REAR MOTOR UNDER COVER LH
Refer to PROCEDURE - Step 64 [11/2015 - 08/2016] , or refer to PROCEDURE - Step 64 [08/2016 - 12/2018] , or refer to PROCEDURE - Step 64 [12/2018 - 07/2020] , or refer to PROCEDURE - Step 64 [07/2020 - ]
- INSTALL REAR MOTOR UNDER COVER RH
Refer to PROCEDURE - Step 65 [11/2015 - 08/2016] , or refer to PROCEDURE - Step 65 [08/2016 - 12/2018] , or refer to PROCEDURE - Step 65 [12/2018 - 07/2020] , or refer to PROCEDURE - Step 65 [07/2020 - ]
- INSTALL NO. 1 ENGINE UNDER COVER
Refer to PROCEDURE - Step 66 [11/2015 - 08/2016] , or refer to PROCEDURE - Step 66 [08/2016 - 12/2018] , or refer to PROCEDURE - Step 66 [12/2018 - 07/2020] , or refer to PROCEDURE - Step 66 [07/2020 - ]
- CHECK FOR SPEED SENSOR SIGNAL
Refer to TEST MODE PROCEDURE [11/2015 - 12/2018] , or refer to TEST MODE PROCEDURE [12/2018 - 07/2020] , or refer to TEST MODE PROCEDURE [07/2020 - ]