LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2018 >> Prius Two Eco >> Repair and Diagnosis >> Body & Frame >> Exterior/Interior Trim >> Interior Panels / Trim - Service Information (1 Of 2) >> Lower Instrument Panel >> Removal [11/2015 - 11/2017] >> Procedure

Removal [11/2015 - 11/2017]: Procedure

  1. PRECAUTION 

    Refer to PRECAUTION [11/2015 -] 

    WARNING:

    Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing.

    GTY607029Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Refer to PRECAUTION [11/2015 - 12/2018]

    NOTE:

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

    Refer to PRECAUTION [11/2015 - 11/2017]

  2. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL 
    WARNING:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.

    GTY581108Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Refer to INITIALIZATION [11/2015 - 11/2017]

  3. REMOVE UPPER INSTRUMENT PANEL ASSEMBLY 

    Refer to REMOVAL [11/2015 -] 

  4. REMOVE REAR CONSOLE BOX ASSEMBLY 

    Refer to REMOVAL [11/2015 - 12/2018]

  5. REMOVE INSTRUMENT PANEL FINISH PANEL END LH 
    1. Using a moulding remover, disengage the 6 clips as shown in the illustration.
      GTY576234Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
    2. Disengage the 3 guides to remove the instrument panel finish panel end LH as shown in the illustration.
      GTY548088Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
  6. REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH ASSEMBLY 
    1. Disengage the 4 clips and claw as shown in the illustration.
      GTY543779Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Place Hand Here
      Remove in this Direction
    2. Disconnect each connector to remove the instrument cluster finish panel garnish assembly.
  7. REMOVE FRONT DOOR SCUFF PLATE LH 

    Refer to PROCEDURE - Step 14

  8. REMOVE COWL SIDE TRIM BOARD LH 

    Refer to PROCEDURE - Step 15

  9. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY 
    1. Remove the 2 screws <F>.
      GTY554346Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the claw as shown in the illustration.
      GTY540651Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
    3. Disengage the guide as shown in the illustration.
      GTY564360Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
    4. Disconnect the connector to remove the No. 1 instrument panel under cover sub-assembly.
  10. DISCONNECT HOOD LOCK CONTROL LEVER SUB-ASSEMBLY 
    1. Disengage the claw and 2 guides to disconnect the hood lock control lever sub-assembly.
      GTY554338Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY 
    1. Remove the screw <C>.
      GTY554337Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 6 clips and 2 guides as shown in the illustration.
      GTY586250Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
    3. Disconnect the connector to remove the lower instrument panel finish panel assembly.
  12. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY 

    Refer to PROCEDURE - Step 10

  13. REMOVE COMBINATION METER ASSEMBLY 

    Refer to PROCEDURE - Step 10

  14. REMOVE INSTRUMENT PANEL FINISH PANEL END RH 
    1. Using a moulding remover, disengage the 6 clips as shown in the illustration.
      GTY569694Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
    2. Disengage the 3 guides as shown in the illustration.
      GTY596147Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
    3. Remove the instrument panel finish panel end RH.
  15. REMOVE CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY 
    1. Remove the clip.
      GTY608961Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 6 clips and 4 guides as shown in the illustration.
      GTY570881Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Place Hand Here Remove in this Direction
      Order of Removal - -
    3. Disengage the 12 clips and guide as shown in the illustration.
      GTY587524Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Place Hand Here Remove in this Direction
    4. Disconnect each connector.
    5. Determine the type of air conditioning control assembly according to the illustration.
      GTY769737Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for Type A
      *B for Type B
    6. for Type A:
      1. Remove the air conditioning control assembly from center instrument cluster finish panel sub-assembly and then disengage the clamp as shown in the illustration.
        GTY759347Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Push
        Remove in this Direction
    7. for Type B:
      1. Disengage the clamp as shown in the illustration.
        GTY749790Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Remove in this Direction
    8. Remove the center instrument cluster finish panel sub-assembly.
  16. REMOVE RADIO RECEIVER ASSEMBLY WITH BRACKET (for Radio and Display Type) 

    Refer to PROCEDURE - Step 3

  17. REMOVE NAVIGATION RECEIVER ASSEMBLY WITH BRACKET (for Navigation Receiver Type) 

    Refer to PROCEDURE - Step 5

  18. REMOVE FRONT DOOR SCUFF PLATE RH 

    HINT: 

    Use the same procedure as for the LH side.

  19. REMOVE COWL SIDE TRIM BOARD RH 

    HINT: 

    Use the same procedure as for the LH side.

  20. REMOVE NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY 
    1. Disengage the 3 claws as shown in the illustration.
      GTY552117Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
    2. Disengage the 2 guides as shown in the illustration.
      GTY561517Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
    3. Disconnect the connector to remove the No. 2 instrument panel under cover sub-assembly.
  21. REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY 
    1. Disengage the claw to disconnect the glove compartment door stopper sub-assembly.
      GTY542626Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Glove Compartment Door Stopper Sub-assembly
    2. Slightly bend stoppers (A) and (B) in the directions indicated by the arrows shown in the illustration and open the glove compartment door assembly until the stoppers are released.
    3. Open the glove compartment door assembly to approximately 64.2° from its closed position. Pull it horizontally in the direction indicated by the arrow shown in the illustration to disengage the 2 hinges and remove the glove compartment door assembly.
      GTY605312Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a 64.2° - -
      Remove in this Direction - -
      NOTE:

      Pulling the glove compartment door assembly upward when removing it will cause the hinges to deform. Be sure to pull out the glove compartment door assembly horizontally.

  22. REMOVE GLOVE COMPARTMENT DOOR STOPPER SUB-ASSEMBLY 
    1. Disengage the claw to remove the glove compartment door stopper sub-assembly.
      GTY554001Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE LOWER CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY 
    1. Using a moulding remover, disengage the 2 clips as shown in the illustration.
      GTY596163Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Insert Moulding Remover Here
      Remove in this Direction
    2. Using a moulding remover, disengage the 2 clips as shown in the illustration.
      GTY598907Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Insert Moulding Remover Here
      Remove in this Direction
    3. Disengage the clip as shown in the illustration.
      GTY563695Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
    4. Disconnect each connector.
    5. Disengage each clamp to remove the lower center instrument cluster finish panel sub-assembly.
  24. REMOVE SHIFT LEVER HOLE COVER 
    1. Disengage the clamp.
      GTY553993Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a moulding remover, disengage the 5 clips as shown in the illustration.
      GTY553200Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
    3. Disconnect each connector to remove the shift lever hole cover.
  25. REMOVE NO. 2 LOWER INSTRUMENT PANEL FINISH PANEL 
    1. Disengage the 4 clips as shown in the illustration.
      GTY587315Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Place Hand Here
      Remove in this Direction
    2. Disengage the 5 clips to remove the No. 2 lower instrument panel finish panel as shown in the illustration.
      GTY544757Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Place Hand Here
      Remove in this Direction
  26. REMOVE NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY 
    1. Apply protective tape to the areas shown in the illustration.
      GTY584490Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Protective Tape
    2. Using a moulding remover, disengage the 4 clips to remove the No. 1 instrument panel register assembly as shown in the illustration.
      GTY563018Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
  27. REMOVE NO. 2 INSTRUMENT PANEL REGISTER ASSEMBLY 
    1. Apply protective tape to the areas shown in the illustration.
      GTY560469Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Protective Tape
    2. Using a moulding remover, disengage the 4 clips to remove the No. 2 instrument panel register assembly as shown in the illustration.
      GTY570164Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
  28. REMOVE GLOVE BOX LIGHT ASSEMBLY 

    Refer to PROCEDURE - Step 2

  29. DISCONNECT NO. 2 INSTRUMENT PANEL WIRE 

    Refer to PROCEDURE - Step 3

  30. REMOVE LOWER INSTRUMENT PANEL SUB-ASSEMBLY 
    1. Disengage the 2 claws and 4 clips to disconnect the lower instrument cover sub-assembly from the upper steering column cover.
      GTY600932Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. GTY560933Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction

      Disengage the 2 claws to disconnect the cooler (room temp. sensor) thermistor as shown in the illustration.

    3. Disconnect each connector.
      GTY553810Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A w/ Telematics Transceiver *B w/ Satellite Radio
    4. Disengage each clamp.
    5. Remove the 2 clips.
      GTY604268Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Bolt <A> *b Bolt <B>
      *c Screw <C> or <G> *d Screw <D>
      *e Clip - -
    6. Remove the 2 bolts <A>, 4 bolts <B>, 3 screws <C> or <G> and screw <D> and remove the lower instrument panel sub-assembly.
      NOTE:
      • Do not damage the lower instrument panel sub-assembly.
      • Do not allow the wire harnesses to interfere with the surrounding parts.