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Home >> Toyota >> 2018 >> Mirai >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System (Hydraulic) - Service Information >> Brake Pedal >> Installation [06/2015 - ] >> Procedure

Installation [06/2015 - ]: Procedure

  1. INSTALL BRAKE PEDAL PAD 
    1. Install the brake pedal pad to the brake pedal support assembly.
  2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY 
    1. Install the nut to the brake pedal support assembly.
    2. Install the brake pedal support assembly with the 4 nuts.

      Torque: 12.7 N*m (130 kgf*cm, 9 ft.*lbf) 

    3. Engage the clamp to install the wire harness to the brake pedal support assembly.
      GTY553997Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Bolt Width
    4. Install the brake pedal support assembly to the instrument panel reinforcement assembly with the bolt

      Type A 

      Torque: 13.7 N*m (140 kgf*cm, 10 ft.*lbf) 

      Type B 

      Torque: 23.6 N*m (241 kgf*cm, 17 ft.*lbf) 

      Bolt Variation Bolt Width
      Type A 14 mm (0.551 in.)
      Type B 12 mm (0.472 in.)
  3. INSTALL PUSH ROD PIN 
    1. Apply a light coat of lithium soap base glycol grease to the push rod pin.
      GTY608130Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Lithium soap base glycol grease
    2. Set the push rod clevis in place, insert the push rod pin from inside the vehicle.
    3. Install a new clip.
  4. INSTALL BRAKE PEDAL RETURN SPRING 
    1. Install the brake pedal return spring to the brake pedal support assembly and push rod pin.
  5. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
  6. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY 
    1. Align the matchmarks on the No. 2 steering intermediate shaft assembly and steering intermediate shaft.
    2. Connect the No. 2 steering intermediate shaft assembly to the steering intermediate shaft.
    3. Install the bolt.

      Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf) 

  7. INSTALL COLUMN HOLE COVER SILENCER SHEET 
    1. Install the column hole cover silencer sheet with the 2 clips.
    2. Install the floor carpet
  8. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER 

    Refer to PROCEDURE - Step 1

  9. INSTALL STOP LIGHT SWITCH ASSEMBLY 

    Refer to PROCEDURE - Step 2

  10. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY 

    Refer to INSTALLATION [06/2015 - 11/2018] , or refer to INSTALLATION [11/2018 - ]

  11. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY 

    Refer to INSTALLATION [06/2015 - 01/2018] , or refer to INSTALLATION [01/2018 - ]

  12. INSPECT AND ADJUST BRAKE PEDAL 

    Refer to ADJUSTMENT [06/2015 - ] 

  13. PERFORM INITIALIZATION AND CALIBRATION OF LINEAR SOLENOID VALVE 

    Refer to INITIALIZATION [06/2015 - ]