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Home >> Toyota >> 2018 >> Highlander LE Plus, AWD >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> (Door / Hatch) (Service Information) (Except Hybrid) >> Back Door >> Reassembly [12/2013 - 11/2016] >> Procedure

Reassembly [12/2013 - 11/2016]: Procedure

  1. PRECAUTION (for Glass Hatch Type) 

    Refer to PROCEDURE - Step 1

  2. INSTALL POWER BACK DOOR UNIT SET ASSEMBLY LH (w/ Power Back Door) 

    See step  1

  3. INSTALL POWER BACK DOOR UNIT SET ASSEMBLY RH (w/ Power Back Door) 

    HINT: 

    Use the same procedure as for the LH side.

  4. INSTALL BACK DOOR DAMPER STAY LOWER BRACKET LH (w/o Power Back Door) 

    See step  1

  5. INSTALL BACK DOOR DAMPER STAY LOWER BRACKET RH (w/o Power Back Door) 

    HINT: 

    Use the same procedure as for the LH side.

  6. INSTALL BACK DOOR STAY ASSEMBLY LH (w/o Power Back Door) 

    See step  3

  7. INSTALL BACK DOOR STAY ASSEMBLY RH (w/o Power Back Door) 

    HINT: 

    Use the same procedure as for the LH side.

  8. INSTALL DOOR DUST PROOF SEAL 
    1. Engage the guide and 2 claws to install the door dust proof seal.
      GTY435504Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Use the same procedure for the RH side and LH side.

  9. INSTALL CUSHION (for Glass Hatch Type) 
    1. Engage the 4 claws to install 4 new cushions.
      GTY435503Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL BACK DOOR LOWER STOPPER CUSHION 
    1. Engage the 2 claws to install 2 new back door lower stopper cushions.
      GTY435499Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL LICENSE PLATE LIGHT ASSEMBLY (for LH Side) 

    Refer to PROCEDURE - Step 2

  12. INSTALL LICENSE PLATE LIGHT ASSEMBLY (for RH Side) 

    HINT: 

    Use the same procedure as for the LH side.

  13. INSTALL TELEVISION CAMERA ASSEMBLY (w/ Rear View Monitor System) 

    Refer to PROCEDURE - Step 1

  14. INSTALL BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 8

  15. INSTALL REAR LIGHT ASSEMBLY LH 

    Refer to PROCEDURE - Step 1

  16. INSTALL REAR LIGHT ASSEMBLY RH 

    HINT: 

    Use the same procedure as for the LH side.

  17. INSTALL NO. 2 BACK DOOR WEATHERSTRIP 
    1. Install a new No. 2 back door weatherstrip so that the alignment marks, joint and areas indicated by the arrows, are aligned as shown in the illustration.
      NOTE:

      After installation, check that the corners fit correctly.

      GTY443400Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Joint
      *b Alignment mark (Pink)
      *c Alignment mark (Yellow)
  18. INSTALL BACK DOOR GLASS 

    Refer to PROCEDURE - Step 6

  19. INSTALL BACK WINDOW STAY BOLT (for Glass Hatch Type) 

    for LH Side: See step  1

    for RH Side:

    HINT: 

    Use the same procedure as for the LH side.

  20. INSTALL BACK WINDOW STAY ASSEMBLY LH (for Glass Hatch Type) 

    See step  4

  21. INSTALL BACK WINDOW STAY ASSEMBLY RH (for Glass Hatch Type) 

    HINT: 

    Use the same procedure as for the LH side.

  22. INSTALL REAR SPOILER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 1

  23. INSTALL REAR SIDE SPOILER SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 2

  24. INSTALL REAR SIDE SPOILER SUB-ASSEMBLY RH 

    HINT: 

    Use the same procedure as for the LH side.

  25. INSTALL BACK WINDOW LOCK ASSEMBLY (for Glass Hatch Type) 

    Refer to PROCEDURE - Step 1

  26. INSTALL BACK DOOR GLASS GUIDE BRACKET SUB-ASSEMBLY (for Fixed Glass Type) 
    1. Engage the clip.
      GTY439294Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the back door glass guide bracket sub-assembly with the 4 bolts.

      HINT: 

      Tighten the bolts in the order shown in the illustration.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

    3. Engage the 2 clamps to connect the wire harness.
      GTY452948Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect the 2 connectors.
  27. INSTALL REAR WIPER MOTOR GROMMET (for Fixed Glass Type) 

    Refer to PROCEDURE - Step 2

  28. INSTALL REAR WIPER MOTOR ASSEMBLY (for Fixed Glass Type) 

    Refer to PROCEDURE - Step 3

  29. INSTALL REAR WIPER MOTOR ASSEMBLY (for Glass Hatch Type) 

    Refer to PROCEDURE - Step 4

  30. INSTALL REAR WIPER LINK PIVOT WITH WASHER PACKING (for Glass Hatch Type) 

    Refer to PROCEDURE - Step 5

  31. INSTALL REAR WIPER LINK CAP (for Glass Hatch Type) 

    Refer to PROCEDURE - Step 6

  32. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY 

    Refer to PROCEDURE - Step 7

  33. INSTALL REAR WIPER ARM HEAD CAP 

    Refer to PROCEDURE - Step 8

  34. INSTALL REAR WIPER SHAFT COVER (for Glass Hatch Type) 

    Refer to PROCEDURE - Step 9

  35. INSTALL BACK DOOR LOWER STOPPER LH 
    1. Install the back door lower stopper LH with the 2 bolts.
      GTY435502Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

  36. INSTALL BACK DOOR LOWER STOPPER RH 

    HINT: 

    Use the same procedure as for the LH side.

  37. INSTALL MULTIPLEX NETWORK DOOR ECU (w/ Power Back Door) 

    See step  1

  38. INSTALL POWER BACK DOOR SENSOR ASSEMBLY LH (w/ Power Back Door) 

    See step  1

  39. INSTALL POWER BACK DOOR SENSOR ASSEMBLY RH (w/ Power Back Door) 

    HINT: 

    Use the same procedure as for the LH side.

  40. INSTALL REAR NO. 2 SPEAKER ASSEMBLY (w/ Back Door Speaker) 

    Refer to PROCEDURE - Step 1

  41. INSTALL REAR NO. 3 SPEAKER ASSEMBLY (w/ Back Door Speaker) 

    Refer to PROCEDURE - Step 2

  42. INSTALL BACK DOOR CONTROL SWITCH (w/ Power Back Door) 

    See step  1

  43. INSTALL BACK DOOR LOCK ASSEMBLY (w/o Power Back Door) 

    Refer to PROCEDURE - Step 1

  44. INSTALL BACK DOOR LOCK ASSEMBLY (w/ Power Back Door) 

    Refer to PROCEDURE - Step 2

  45. INSTALL DOOR PULL HANDLE 
    1. Engage the 4 claws to install the door pull handle.
      GTY435498Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      With the back door fully open, install the door pull handle so that the arrow on the backside of door pull handle points up.

  46. INSTALL BACK DOOR LOCK COVER (for Fixed Glass Type) 
    1. Engage the 2 guides and 3 claws to install the back door lock cover.
      GTY424490Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. INSTALL BACK DOOR TRIM PANEL ASSEMBLY 
    1. Engage the 2 guides.
      GTY424483Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the 16 clips to install the back door trim panel assembly.
      GTY424482Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  48. INSTALL NO. 2 BACK DOOR SERVICE HOLE COVER 
    1. Engage the 2 guides and 4 clips to install the No. 2 back door service hole cover.
      GTY450550Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. INSTALL NO. 1 BACK DOOR SERVICE HOLE COVER 
    1. Engage the 2 guides and 4 clips to install the No. 1 back door service hole cover.
      GTY424487Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  50. INSTALL BACK DOOR LOCK COVER (for Glass Hatch Type) 
    1. Engage the 2 guides and 3 claws to install the back door lock cover.
      GTY424498Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. INSTALL BACK DOOR TRIM COVER LH 
    1. Engage the guide, 2 claws and 2 clips to install the back door trim cover LH.
      GTY424499Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. INSTALL BACK DOOR TRIM COVER RH 

    HINT: 

    Use the same procedure as for the LH side.

  53. INSTALL BACK WINDOW UPPER TRIM PANEL 
    1. Engage the 4 clips and 4 claws to install the back window upper trim panel.
      GTY424493Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  54. INITIALIZE POWER BACK DOOR SYSTEM (w/ Power Back Door) 

    Refer to INITIALIZATION [12/2013 - ]

  55. INSPECT POWER BACK DOOR SYSTEM (w/ Power Back Door) 

    Refer to OPERATION CHECK [12/2013 - ]

  56. INSPECT BACK DOOR CLOSER SYSTEM (w/ Power Back Door) 

    Refer to OPERATION CHECK [12/2013 - ]

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