Installation [06/2017 - ]: Procedure
- INSTALL HOLE PLUG
- INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION LH
- Align a new front suspension member body mounting rear cushion LH as shown in the illustration and set it to the front frame assembly.
*a View from Underneath Front of the Vehicle NOTE:- Position the front suspension member body mounting rear cushion LH in the correct direction.
- Do not apply lubricant to the outer sleeve of the front suspension member body mounting rear cushion LH.
- Install SST as shown in the illustration.
*1 Front Suspension Member Body Mounting Rear Cushion LH - SST: 09570-24011
- SST: 09830-10010
- 09830-01010
- 09830-01020
- 09830-01040
- 09830-01060
NOTE:Apply molybdenum grease to the threads and tip of the SST center bolt before use.
- Using SST, install the front suspension member body mounting rear cushion LH as shown in the illustration.
*a Hold Turn NOTE:Check that there is no clearance between the front frame assembly and the front suspension member body mounting rear cushion LH.
- Align a new front suspension member body mounting rear cushion LH as shown in the illustration and set it to the front frame assembly.
- INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION
- Align a new front suspension member body mounting rear cushion as shown in the illustration and set it to the front frame assembly.
*a View from Underneath Front of the Vehicle NOTE:- Position the front suspension member body mounting rear cushion in the correct direction.
- Do not apply lubricant to the outer sleeve of the front suspension member body mounting rear cushion.
- Install SST using the same procedure as for the front suspension member body mounting rear cushion LH.
- SST: 09570-24011
- SST: 09830-10010
- 09830-01010
- 09830-01020
- 09830-01040
- 09830-01060
NOTE:Apply molybdenum grease to the threads and tip of the SST center bolt before use.
- Using SST, install the front suspension member body mounting rear cushion.NOTE:
Check that there is no clearance between the front frame assembly and the front suspension member body mounting rear cushion.
HINT:
Perform the same procedure as for the front suspension member body mounting rear cushion LH.
- Align a new front suspension member body mounting rear cushion as shown in the illustration and set it to the front frame assembly.
- INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING FRONT CUSHION (for LH Side)
- Align a new front suspension member body mounting front cushion as shown in the illustration and set it to the front frame assembly.
*a View from Underneath Front of the Vehicle NOTE:- Position the front suspension member body mounting front cushion in the correct direction.
- Do not apply lubricant to the outer sleeve of the front suspension member body mounting front cushion.
- Install SST as shown in the illustration.
- SST: 09830-10010
- 09830-01010
- 09830-01020
- 09830-01030
- 09830-01060
NOTE:- Be sure to install SST (09830-01030) in the correct direction.
- Apply molybdenum grease to the threads and tip of the SST center bolt before use.
*1 Front Suspension Member Body Mounting Front Cushion - SST: 09830-10010
- Using SST, install the front suspension member body mounting front cushion as shown in the illustration.
*a Hold Turn NOTE:Check that there is no clearance between the front frame assembly and the front suspension member body mounting front cushion.
- Align a new front suspension member body mounting front cushion as shown in the illustration and set it to the front frame assembly.
- INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING FRONT CUSHION (for RH Side)
- Align a new front suspension member body mounting front cushion as shown in the illustration and set it to the front frame assembly.
*a View from Underneath Front of the Vehicle NOTE:- Position the front suspension member body mounting front cushion in the correct direction.
- Do not apply lubricant to the outer sleeve of the front suspension member body mounting front cushion.
- Install SST using the same procedure as for the LH side.
- SST: 09830-10010
- 09830-01010
- 09830-01020
- 09830-01030
- 09830-01060
NOTE:- Be sure to install SST (09830-01030) in the correct direction.
- Apply molybdenum grease to the threads and tip of the SST center bolt before use.
- SST: 09830-10010
- Using SST, install the front suspension member body mounting front cushion.NOTE:
Check that there is no clearance between the front frame assembly and the front suspension member body mounting front cushion.
HINT:
Perform the same procedure as for the LH side.
- Align a new front suspension member body mounting front cushion as shown in the illustration and set it to the front frame assembly.
- INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR STOPPER
- Install the 2 front suspension member body mounting rear stoppers to the front frame assembly.
- INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING FRONT STOPPER
- Install the 2 front suspension member body mounting front stoppers to the front frame assembly.
- INSTALL FRONT SUSPENSION MEMBER DYNAMIC DAMPER
- Install the front suspension member dynamic damper to the front frame assembly with the 2 bolts.
Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf)
- Install the front suspension member dynamic damper to the front frame assembly with the 2 bolts.
- INSTALL NO. 2 EXHAUST PIPE SUPPORT BRACKET
- Install the No. 2 exhaust pipe support bracket to the front frame assembly with the 2 bolts.
Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf)
- Install the No. 2 exhaust pipe support bracket to the front frame assembly with the 2 bolts.
- INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH
- Install the front lower arm bushing stopper to the front lower No. 1 suspension arm sub-assembly.
- Install the front lower No. 1 suspension arm sub-assembly to the front frame assembly with the 3 bolts and nut in the order shown in the illustration.
Bolt (1), (2)
Torque: 200 N*m (2039 kgf*cm, 148 ft.*lbf)
Bolt (3)
Torque: 135 N*m (1377 kgf*cm, 100 ft.*lbf)
NOTE:Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.
- INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH
HINT:
Perform the same procedure as for the LH side.
- INSTALL RACK AND PINION POWER STEERING GEAR ASSEMBLY
Refer to PROCEDURE - Step 4 [06/2017 - 08/2018] , or refer to PROCEDURE - Step 4 [08/2018 - 09/2019] , or refer to PROCEDURE - Step 4 [09/2019 - ]
- INSTALL FRONT STABILIZER BAR WITH BRACKET
For A25A-FKS: Refer to PROCEDURE - Step 5 [06/2017 - 08/2018] , or refer to PROCEDURE - Step 5 [08/2018 - 09/2019] , or refer to PROCEDURE - Step 5 [09/2019 - ]
For 2GR-FKS: Refer to PROCEDURE - Step 6 [06/2017 - 08/2018] , or refer to PROCEDURE - Step 6 [08/2018 - 09/2019] , or refer to PROCEDURE - Step 6 [09/2019 - ]
- INSTALL FRONT FRAME ASSEMBLY
- Install the rear engine mounting insulator to the front frame assembly with the 4 nuts.
Torque: 72 N*m (734 kgf*cm, 53 ft.*lbf)
- Install the front engine mounting insulator to the front frame assembly with the 3 nuts.
Torque: 72 N*m (734 kgf*cm, 53 ft.*lbf)
- Install the rear engine mounting insulator to the front frame assembly with the 4 nuts.
- CONNECT WIRE HARNESS
Refer to PROCEDURE - Step 8 [06/2017 - 08/2018] , or refer to PROCEDURE - Step 8 [08/2018 - 09/2019] , or refer to PROCEDURE - Step 8 [09/2019 - ]
- INSTALL STEERING GEAR HEAT INSULATOR (for A25A-FKS)
Refer to PROCEDURE - Step 9 [06/2017 - 08/2018] , or refer to PROCEDURE - Step 9 [08/2018 - 09/2019] , or refer to PROCEDURE - Step 9 [09/2019 - ]
- INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
For A25A-FKS: Refer to PROCEDURE - Step 25 [06/2017 - 08/2018] , or refer to PROCEDURE - Step 25 [08/2018 - 03/2020] , or refer to PROCEDURE - Step 28 [03/2020 - 10/2020] , or refer to PROCEDURE - Step 28 [10/2020 - ]
For 2GR-FKS: Refer to PROCEDURE - Step 21 [06/2017 - 10/2020] , or refer to PROCEDURE - Step 21 [10/2020 - ]