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Installation [06/2017 - ]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL STUD BOLT 

    HINT: 

    If a stud bolt is deformed or the threads are damaged, replace it.

    1. Using an E6 "TORX" socket wrench, install the 2 stud bolts to the intake manifold.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      GTY627992Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL NO. 1 INTAKE MANIFOLD TO HEAD GASKET 
    1. Install 2 new No. 1 intake manifold to head gaskets to each cylinder head sub-assembly.
      NOTE:
      • Align the port holes of the No. 1 intake manifold to head gaskets and cylinder head sub-assembly.
      • Make sure that the No. 1 intake manifold to head gaskets are installed in the correct direction.
  3. INSTALL INTAKE MANIFOLD 
    1. Temporarily install the intake manifold to the cylinder head sub-assembly with the 4 bolts and 4 nuts.
    2. Tighten the 4 bolts and 4 nuts in the order shown in the illustration.
      Fig 1: Intake Manifold To Cylinder Head Sub-Assembly Bolts And Nuts Tightening Sequence
      GTY774558Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt
      Nut

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

  4. INSTALL INJECTOR VIBRATION INSULATOR 

    Refer to PROCEDURE - Step 2

  5. INSTALL NO. 1 DELIVERY PIPE SPACER 

    Refer to PROCEDURE - Step 3

  6. INSTALL FUEL DELIVERY PIPE WITH SENSOR ASSEMBLY 

    Refer to PROCEDURE - Step 4

  7. CONNECT FUEL TUBE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 5

  8. INSTALL NO. 2 ENGINE MOUNTING STAY RH 
    1. Install the No. 2 engine mounting stay RH to the intake manifold and front No. 1 engine mounting bracket LH with the bolt.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      GTY766201Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the No. 2 engine mounting stay RH to the engine mounting insulator sub-assembly RH with the bolt and 2 nuts.
      GTY762483Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt
      Nut

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

    3. Connect the wire harness clamp bracket to the No. 2 engine mounting stay RH with the bolt.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

    4. Connect the wire harness clamp to the wire harness clamp bracket with the bolt.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

  9. INSTALL NO. 1 V-BANK COVER BRACKET 

    HINT: 

    Perform this procedure only when replacement of the No. 1 V-bank cover bracket is necessary.

    1. Install the 2 No. 1 V-bank cover brackets to the intake air surge tank assembly.

      Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) 

  10. INSTALL AIR SURGE TANK TO INTAKE MANIFOLD GASKET 
    1. Install a new air surge tank to intake manifold gasket to the intake air surge tank assembly.
  11. INSTALL INTAKE AIR SURGE TANK ASSEMBLY 
    NOTE:

    Do not apply oil to the bolts and nuts as listed below:

    Oil Application Prohibited Bolt and Nut
    Bolt and Nut for Intake Air Surge Tank Assembly and Intake Manifold
    1. Install the plug to the intake air surge tank assembly.
    2. Temporarily install the intake air surge tank assembly to the intake manifold with the 5 bolts and 2 nuts.
    3. Temporarily install the No. 2 surge tank stay to the intake air surge tank assembly and camshaft housing RH with the 2 bolts.
    4. Tighten the 5 bolts and 2 nuts in the order shown in the illustration.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      Fig 2: Intake Manifold Bolts And Nuts Tightening Sequence
      GTY759407Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt
      Nut
    5. Tighten the 2 bolts in the order shown in the illustration.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      Fig 3: No. 2 Air Tube Bolts Tightening Sequence
      GTY749381Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Engage the clamp to connect the No. 2 air tube to the intake air surge tank assembly.
      GTY771359Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Vacuum Hose Sub-assembly
      *2 Vacuum Hose
      *3 No. 2 Air Tube
    7. Engage the clamp to connect the vacuum hose to the intake air surge tank assembly.
    8. Engage the 2 clamps to connect the vacuum hose sub-assembly to the intake air surge tank assembly.
    9. Engage the 2 clamps to connect the vacuum hose sub-assembly to the intake air surge tank assembly.
      GTY766205Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. Connect the vacuum switching valve (for ACIS) connector.
  12. CONNECT PURGE VALVE (PURGE VSV) 
    1. Connect the purge valve (purge VSV) to the intake air surge tank assembly with the bolt.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

    2. Connect the No. 1 fuel vapor feed hose to the intake air surge tank assembly.
  13. CONNECT VENTILATION HOSE 
    1. Connect the ventilation hose to the intake air surge tank assembly and slide the clip to secure it.
  14. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY 

    Refer to INSTALLATION [06/2017 - ]

  15. INSTALL FRONT CENTER UPPER SUSPENSION BRACE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 5 [06/2017 - 09/2019] , or refer to PROCEDURE - Step 5 [09/2019 - 10/2020] , or refer to PROCEDURE - Step 5 [10/2020 - ]

  16. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY 

    Refer to INSTALLATION [03/2017 - ]

  17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Refer to INITIALIZATION [06/2017 - 08/2018] , or refer to INITIALIZATION [08/2018 - 09/2019] , or refer to INITIALIZATION [09/2019 - 03/2020] , or refer to INITIALIZATION [03/2020 - 10/2020] , or refer to INITIALIZATION [10/2020 - 08/2022] , or refer to INITIALIZATION [08/2022 - ]

  18. INSPECT FOR FUEL LEAK 

    Refer to PROCEDURE - Step 1

  19. INSTALL V-BANK COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 46 [06/2017 - 10/2020] , or refer to PROCEDURE - Step 46 [10/2020 - ]

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