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Installation [03/2020 - ]: Procedure

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  1. INSTALL TRANSMISSION WIRE 
    1. Coat the O-ring of the transmission wire with Toyota Genuine ATF WS.
      GTY699982Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the transmission wire to the automatic transaxle case sub-assembly with the bolt.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

    3. Connect the transmission revolution sensor (NT) connector and transmission revolution sensor (NC) connector.
    4. Install the temperature sensor to the transmission valve body assembly with the bolt and temperature sensor clamp.

      Torque: 10.8 N*m (110 kgf*cm, 8 ft.*lbf) 

      NOTE:

      To prevent it from being pinched between the transmission valve body assembly and the transmission case side cover, pass the transmission revolution sensor (NC) wire under the transmission wire (temperature sensor wire) as shown in the illustration.

      GTY691969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Transmission Wire (Temperature Sensor Wire)
      *b Transmission Revolution Sensor (NC) Wire
    5. Connect the 9 solenoid valve connectors.
      GTY771804Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      GTY772043Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Do not let transmission wire protrude into this area.
      • To prevent it from being pinched between the transmission valve body assembly and the transmission case side cover, do not let the transmission wire ride up over the area shown in the illustration.
      • To prevent it from being pinched between the transmission case side cover and the automatic transaxle case sub-assembly, do not let the transmission wire protrude toward the transmission case side cover installation surface.
    6. Engage the clamp to connect the transmission wire to the solenoid lock plate.
      GTY755405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Connect the transmission wire connector and rotate the lever and engage the claw.

      HINT: 

      Rotate the lever until the claw of the transmission wire connector makes a click sound.

      GTY745453Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL TRANSMISSION CASE SIDE COVER 

    HINT: 

    Refer to introduction and check the serial number. Confirm the factory at which the automatic transaxle assembly was manufactured according to the following table.

    GTY860517Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Serial Number
    Serial Number Factory
    ##6######## for AISIN AW Made
    ##N######## for AWNC Made
    1. Clean the transmission case side cover installation surface of the automatic transaxle case sub-assembly.
      NOTE:

      Completely remove any oil or grease from the contact surfaces of the automatic transaxle case sub-assembly.

      GTY759496Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Area to be cleaned
    2. Temporarily install a new transmission case side cover to the automatic transaxle case sub-assembly with the 2 bolts ((A) and (B)).
      GTY758510Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for AISIN AW Made
      *B for AWNC Made
      NOTE:

      To avoid damaging the gasket, prevent it from contacting the surrounding area during installation procedures.

    3. Temporarily install the 8 bolts (C).
    4. Fully tighten the 10 bolts in the order shown in the illustration.
      Fig 1: Transmission Case Side Cover Bolts Tightening Sequence
      GTY758509Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for AISIN AW Made
      *B for AWNC Made

      Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

  3. INSTALL OIL COOLER UNION SUB-ASSEMBLY 
    1. Pass the oil cooler union sub-assembly through 2 new gaskets and temporarily install it to the automatic transaxle case sub-assembly with the oil cooler union bolt.
      GTY957750Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Oil Cooler Union Bolt
      *2 Gasket
    2. Temporarily install the oil cooler union sub-assembly bracket portion to the automatic transaxle case sub-assembly with the bolt.
    3. Fully tighten the oil cooler union bolt.

      Torque: 22.6 N*m (230 kgf*cm, 17 ft.*lbf) 

    4. Fully tighten the bolt.

      Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

  4. INSTALL FRONT SUSPENSION MEMBER DYNAMIC DAMPER 

    Refer to PROCEDURE - Step 8

  5. INSTALL FRONT ENGINE MOUNTING INSULATOR 

    Refer to PROCEDURE - Step 1

  6. INSTALL VACUUM SWITCHING VALVE (for Active Control Engine Mount System) 

    Refer to INSTALLATION [03/2017 - ]

  7. ADJUST AUTOMATIC TRANSAXLE FLUID 

    Refer to ADJUSTMENT [03/2020 - ] 

  8. INSTALL FRONT FENDER APRON SEAL LH 

    Refer to PROCEDURE - Step 70 [03/2020 - 10/2020] , or refer to PROCEDURE - Step 70 [10/2020 - ]

  9. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY 

    Refer to PROCEDURE - Step 72 [03/2020 - 10/2020] , or refer to PROCEDURE - Step 72 [10/2020 - ]

  10. INSTALL NO. 1 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 73 [03/2020 - 10/2020] , or refer to PROCEDURE - Step 73 [10/2020 - ]

  11. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH 

    Refer to PROCEDURE - Step 74 [03/2020 - 10/2020] , or refer to PROCEDURE - Step 74 [10/2020 - ]

  12. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH 

    Refer to PROCEDURE - Step 75 [03/2020 - 10/2020] , or refer to PROCEDURE - Step 75 [10/2020 - ]

  13. INSTALL FRONT WHEEL LH 

    Refer to INSTALLATION [06/2017 - ]

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