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Home >> Toyota >> 2017 >> RAV4 XLE, AWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System (Hydraulic) (Service Information) (Except Hybrid) >> Brake Booster >> Installation [12/2012 - 08/2016] >> Procedure

Installation [12/2012 - 08/2016]: Procedure

  1. INSTALL CHECK VALVE GROMMET 
    1. Install a new check valve grommet to the brake booster.
  2. INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY 
    1. Install the brake vacuum check valve to the check valve grommet.
  3. INSTALL BRAKE BOOSTER GASKET 
    1. Install a new brake booster gasket to the brake booster.
  4. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS 
    1. Install the push rod clevis to the brake booster.
  5. INSTALL BRAKE BOOSTER ASSEMBLY 
    1. Install the brake booster with the 4 nuts.

      Torque: 12.7 N*m (130 kgf*cm, 9 ft.*lbf) 

  6. INSTALL PUSH ROD PIN 

    See step  2

  7. INSTALL BRAKE PEDAL RETURN SPRING 

    See step  3

  8. CHECK AND ADJUST BRAKE BOOSTER PUSH ROD 

    See step  1

  9. CONNECT VACUUM HOSE 
    1. Connect the vacuum hose with the clip.
  10. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY 

    See step  1

  11. INSTALL BRAKE ACTUATOR ASSEMBLY WITH BRACKET 

    Refer to PROCEDURE - Step 1 [12/2012 - 10/2015] , or refer to PROCEDURE - Step 1 [10/2015 - 08/2016]

  12. CONNECT BRAKE LINE 

    Refer to PROCEDURE - Step 2 [12/2012 - 10/2015] , or refer to PROCEDURE - Step 1 [10/2015 - 08/2016]

  13. INSTALL COWL BODY MOUNTING REINFORCEMENT LH 
    1. Install the cowl body mounting reinforcement LH with the 2 nuts.

      Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf) 

  14. INSTALL COWL TOP PANEL OUTER SUB-ASSEMBLY 
    1. Install the cowl top panel outer sub-assembly with the 13 bolts.

      Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

  15. INSTALL COWL VENTILATOR HOUSING SUB-ASSEMBLY 
    1. Engage the 3 clips to install the cowl ventilator housing sub-assembly.
  16. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY 

    Refer to INSTALLATION [12/2012 - ]

  17. INSTALL AIR CLEANER CASE SUB-ASSEMBLY 

    Refer to INSTALLATION [12/2012 - ]

  18. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY 

    Refer to INSTALLATION [12/2012 - ]

  19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Refer to INITIALIZATION [12/2012 - 10/2015] , or refer to INITIALIZATION [10/2015 - 08/2016] ).

  20. BLEED BRAKE SYSTEM 

    See step  3

  21. CHECK AND ADJUST BRAKE PEDAL 

    Refer to ADJUSTMENT [12/2012 - ] 

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