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Home >> Toyota >> 2017 >> Highlander XLE, AWD >> Repair and Diagnosis >> Drivelines & Axles >> Wheel Hubs >> Axle Hubs, Steering Knuckle & Differential (Service Information) (Except Hybrid) >> Front Axle Hub >> Installation [12/2013 - ] >> Procedure

Installation [12/2013 - ]: Procedure

  1. INSTALL FRONT AXLE HUB BEARING 
    1. Using SST and a press, install a new front axle hub bearing to the steering knuckle.
      GTY426393Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60020 
        1. 09951-00810
      • SST: 09950-70010 
        1. 09951-07100
  2. INSTALL FRONT DISC BRAKE DUST COVER SUB-ASSEMBLY 
    1. Install the front disc brake dust cover sub-assembly to the steering knuckle with the 4 bolts.

      Torque: 8.3 N*m (85 kgf*cm, 73 in.*lbf) 

  3. INSTALL FRONT AXLE HUB SUB-ASSEMBLY 
    1. Using SST and a press, install the front axle hub sub-assembly to the steering knuckle.
      GTY449185Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09608-32010 
      • SST: 09950-60010 
        1. 09951-00610
      • SST: 09950-70010 
        1. 09951-07100
  4. INSTALL FRONT AXLE HUB HOLE SNAP RING 
    1. Using snap ring pliers, install a new front axle hub hole snap ring.
  5. INSTALL FRONT NO. 1 WHEEL BEARING DUST DEFLECTOR 
    1. Set a new front No. 1 wheel bearing dust deflector to the steering knuckle while aligning the cutout for the speed sensor in the front No. 1 wheel bearing dust deflector with the hole of the steering knuckle.
    2. Using SST and a hammer, install the front No. 1 wheel bearing dust deflector.
      GTY442044Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09316-60011 
        1. 09316-00011
      • SST: 09608-32010 
      • SST: 09950-60010 
        1. 09951-00500
        2. 09952-06010
      • SST: 09950-60020 
        1. 09951-00810
  6. INSTALL FRONT AXLE ASSEMBLY 
    1. Apply 0.1 to 0.3 g (0.00353 to 0.0105 oz) of Toyota Body Grease W to each of the 4 areas shown in the illustration.
      GTY539427Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Toyota Body Grease W
      NOTE:

      Do not apply grease to the serrations or installation hole of the front speed sensor.

    2. Install the front axle assembly to the front shock absorber assembly with the 2 bolts and 2 nuts.

      Torque: 290 N*m (2957 kgf*cm, 214 ft.*lbf) 

      NOTE:

      When installing the nuts, keep the bolts from rotating.

      HINT: 

      The bolts can be installed in either direction, however, make sure that they are both installed in the same direction.

  7. INSTALL FRONT DRIVE SHAFT ASSEMBLY 
    1. Align the matchmarks and install the front drive shaft assembly to the front axle hub sub-assembly.
      GTY441075Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
      NOTE:

      Be careful not to damage the drive shaft boot or speed sensor rotor.

  8. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY 
    1. Connect the front lower No. 1 suspension arm sub-assembly to the front lower ball joint assembly with the bolt and 2 nuts.

      Torque: 92 N*m (938 kgf*cm, 68 ft.*lbf) 

  9. CONNECT TIE ROD ASSEMBLY 

    for 2WD: Refer to PROCEDURE - Step 11 , or refer to PROCEDURE - Step 12

    for AWD: Refer to PROCEDURE - Step 8 , or refer to PROCEDURE - Step 12

  10. INSTALL FRONT DISC 

    Refer to PROCEDURE - Step 1

  11. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY 

    See step  7

  12. INSTALL FRONT AXLE SHAFT NUT 
    1. Clean the threaded parts on the front drive shaft assembly and a new front axle shaft nut using non-residue solvent.
      NOTE:
      • Be sure to perform this work even when using a new front drive shaft assembly.
      • Keep the threaded parts free of oil and foreign matter.
    2. Using a 30 mm socket wrench, install the front axle shaft nut.

      Torque: 294 N*m (2998 kgf*cm, 217 ft.*lbf) 

      NOTE:

      Stake the nut after inspecting for looseness and runout in the following steps.

      HINT: 

      Keep depressing the brake pedal to prevent the front drive shaft from rotating.

  13. SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY 

    See step  2

  14. REMOVE FRONT DISC 

    Refer to PROCEDURE - Step 12

  15. INSPECT FRONT AXLE HUB BEARING LOOSENESS 

    See step  4

  16. INSPECT FRONT AXLE HUB RUNOUT 

    See step  5

  17. INSTALL FRONT DISC 

    Refer to PROCEDURE - Step 1

  18. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY 

    See step  7

  19. INSTALL FRONT SPEED SENSOR 
    1. Install the front speed sensor to the steering knuckle with the bolt.

      Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

      NOTE:

      Do not twist the front speed sensor when installing it.

      GTY444527Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Sensor Clamp
    2. Engage the 2 claws to install the sensor clamp.
  20. STAKE FRONT AXLE SHAFT NUT 
    1. Using a chisel and hammer, stake the front axle shaft nut.
      GTY425907Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. INSTALL FRONT WHEEL 

    Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

  22. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT 

    Refer to ADJUSTMENT [12/2013 - 11/2016] , or refer to ADJUSTMENT [11/2016 - ]

  23. CHECK FOR SPEED SENSOR SIGNAL 

    Refer to TEST MODE PROCEDURE [12/2013 - 11/2016] , or refer to TEST MODE PROCEDURE [11/2016 - ]