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Installation [10/2014 - ]: Procedure

  1. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH (TWC: Front Catalyst) 
    1. Set a new gasket to the cylinder head sub-assembly.
    2. Temporarily install the exhaust manifold sub-assembly LH (TWC: Front Catalyst) with the 6 nuts.
    3. Temporarily install the No. 2 manifold stay with the bolt and nut.
    4. Using a 12 mm deep socket wrench, uniformly tighten the 6 nuts in several steps in the order shown in the illustration.
      Fig 1: Exhaust Manifold Sub-Assembly LH Tightening Sequence
      GTY607628Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

  2. INSTALL NO. 2 MANIFOLD STAY 
    1. Tighten the bolt and nut in the order shown in the illustration.
      Fig 2: No. 2 Manifold Stay Tightening Sequence
      GTY543948Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

  3. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR 
    1. Install the No. 2 exhaust manifold heat insulator with the 3 bolts.

      Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

  4. INSTALL NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE 

    Refer to PROCEDURE - Step 13

  5. INSTALL AIR FUEL RATIO SENSOR (for Bank 2) 

    Refer to PROCEDURE - Step 3

  6. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH (TWC: Front Catalyst) 
    1. Set a new gasket to the cylinder head sub-assembly.
    2. Using a 12 mm deep socket wrench, tighten the 6 nuts in the order shown in the illustration to install the exhaust manifold sub-assembly RH (TWC: Front Catalyst).
      Fig 3: Exhaust Manifold Sub-Assembly RH Tightening Sequence
      GTY555427Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

  7. INSTALL AIR FUEL RATIO SENSOR (for Bank 1) 

    Refer to PROCEDURE - Step 1

  8. INSTALL FRONT EXHAUST PIPE ASSEMBLY (TWC: Rear Catalyst) 
    1. Install 3 new gaskets to the front exhaust pipe assembly (TWC: Rear Catalyst).
    2. Install the front exhaust pipe assembly (TWC: Rear Catalyst) with the 4 bolts and 4 nuts.
      GTY602652Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Bolt A
      *2 Nut
      *3 Bolt B and Nut
      *4 Bolt B
      *a 39 mm (1.54 in.)
      *b 36 mm (1.42 in.)

      Bolt A 

      Torque: 55 N*m (561 kgf*cm, 41 ft.*lbf) 

      Nut 

      Torque: 55 N*m (561 kgf*cm, 41 ft.*lbf) 

      Bolt B and Nut 

      Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) 

    3. Install the No. 1 exhaust pipe support bracket with the 2 bolts (for Rear Side).

      Torque: 33 N*m (337 kgf*cm, 24 ft.*lbf) 

    4. Connect the 2 heated oxygen sensor connectors.
    5. Install the 2 wire harnesses to the clamp.
  9. INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET (for Front Side) 

    See step  4

  10. INSTALL RADIATOR RESERVE TANK ASSEMBLY 

    Refer to PROCEDURE - Step 6

  11. INSTALL ENGINE UNDER COVER RH 
  12. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH 
  13. INSPECT FOR EXHAUST GAS LEAK