Installation [10/2014 - ]: Procedure
- INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH (TWC: Front Catalyst)
- Set a new gasket to the cylinder head sub-assembly.
- Temporarily install the exhaust manifold sub-assembly LH (TWC: Front Catalyst) with the 6 nuts.
- Temporarily install the No. 2 manifold stay with the bolt and nut.
- Using a 12 mm deep socket wrench, uniformly tighten the 6 nuts in several steps in the order shown in the illustration.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
- INSTALL NO. 2 MANIFOLD STAY
- Tighten the bolt and nut in the order shown in the illustration.
Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf)
- Tighten the bolt and nut in the order shown in the illustration.
- INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR
- Install the No. 2 exhaust manifold heat insulator with the 3 bolts.
Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf)
- Install the No. 2 exhaust manifold heat insulator with the 3 bolts.
- INSTALL NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE
Refer to PROCEDURE - Step 13
- INSTALL AIR FUEL RATIO SENSOR (for Bank 2)
Refer to PROCEDURE - Step 3
- INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH (TWC: Front Catalyst)
- Set a new gasket to the cylinder head sub-assembly.
- Using a 12 mm deep socket wrench, tighten the 6 nuts in the order shown in the illustration to install the exhaust manifold sub-assembly RH (TWC: Front Catalyst).
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
- INSTALL AIR FUEL RATIO SENSOR (for Bank 1)
Refer to PROCEDURE - Step 1
- INSTALL FRONT EXHAUST PIPE ASSEMBLY (TWC: Rear Catalyst)
- Install 3 new gaskets to the front exhaust pipe assembly (TWC: Rear Catalyst).
- Install the front exhaust pipe assembly (TWC: Rear Catalyst) with the 4 bolts and 4 nuts.TEXT IN ILLUSTRATION
*1 Bolt A *2 Nut *3 Bolt B and Nut *4 Bolt B *a 39 mm (1.54 in.) *b 36 mm (1.42 in.) Bolt A
Torque: 55 N*m (561 kgf*cm, 41 ft.*lbf)
Nut
Torque: 55 N*m (561 kgf*cm, 41 ft.*lbf)
Bolt B and Nut
Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)
- Install the No. 1 exhaust pipe support bracket with the 2 bolts (for Rear Side).
Torque: 33 N*m (337 kgf*cm, 24 ft.*lbf)
- Connect the 2 heated oxygen sensor connectors.
- Install the 2 wire harnesses to the clamp.
- INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET (for Front Side)
See step 4
- INSTALL RADIATOR RESERVE TANK ASSEMBLY
Refer to PROCEDURE - Step 6
- INSTALL ENGINE UNDER COVER RH
- INSTALL FRONT WHEEL OPENING EXTENSION PAD RH
- INSPECT FOR EXHAUST GAS LEAK