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Home >> Toyota >> 2017 >> Avalon XLE Plus >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System (2GR-FE) (Service Information) (Except Hybrid) >> Radiator >> Installation [10/2014 - ] >> Procedure

Installation [10/2014 - ]: Procedure

  1. INSTALL RADIATOR ASSEMBLY 
    1. Install the fan assembly to the radiator assembly with the 2 guides at the bottom and 3 claws on the top.
      GTY543209Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
      TEXT IN ILLUSTRATION

      *a Guide
    2. Install the 2 lower radiator supports to the radiator assembly.
    3. Install the radiator assembly with the fan assembly.
      GTY382655Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
      NOTE:

      Do not apply excessive force to the condenser assembly or pipe when installing the radiator assembly.

    4. Install the condenser assembly with the 4 bolts.

      Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

    5. Connect the 3 clamps and connector.
  2. INSTALL UPPER RADIATOR SUPPORT 
    1. Install the 2 radiator support cushions to the radiator assembly.
    2. Install the upper radiator support with the 5 bolts and connect the hood lock control cable clamp to the upper radiator support.
      GTY579567Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

      Torque: 13 N*m (127 kgf*cm, 9 ft.*lbf) 

      HINT: 

      Using a 10mm union nut wrench, install the 2 bolts (A).

    3. Connect the 3 connectors.
  3. INSTALL HOOD LOCK ASSEMBLY 

    Refer to PROCEDURE - Step 2

  4. CONNECT NO. 2 RADIATOR HOSE 
    1. Connect the No. 2 radiator hose and clamp.
  5. CONNECT NO. 1 RADIATOR HOSE 
    1. Connect the No. 1 radiator hose.
  6. INSTALL RADIATOR RESERVE TANK ASSEMBLY 
    1. Install the radiator reserve tank assembly with the 2 bolts.

      Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

    2. Connect the radiator reserve tank hose.
  7. INSTALL INLET NO. 1 AIR CLEANER 

    Refer to PROCEDURE - Step 54

  8. INSTALL INLET NO. 2 AIR CLEANER 

    Refer to PROCEDURE - Step 59

  9. INSTALL BATTERY 

    Refer to PROCEDURE - Step 55

  10. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) 

    (Refer to INSTALLATION [10/2014 - 10/2015] Refer to INSTALLATION [10/2015 - ] )

  11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  12. ADD ENGINE COOLANT 

    See step  2

  13. INSPECT FOR COOLANT LEAK 

    Refer to PROCEDURE - Step 1

  14. INSTALL ENGINE UNDER COVER LH 
  15. INSTALL ENGINE UNDER COVER RH 
  16. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH 
  17. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH