Installation [12/2018 - ]: Procedure

Refer to INSPECTION [11/2017 - ]

See step  2

See step  3

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 2

1. Install the upper No. 1 hybrid battery cover sub-assembly to the HV battery with the 6 bolts and 5 nuts.

   Torque: 7.5 N.m (76 kgf.cm, 66 in./lbf) 

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Bolt
   *b	Nut

1. Install the HV battery to the vehicle with the 4 bolts (A) and bolt (B).

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Bolt (A) (Bolt Length: 25 mm (0.984 in.))
   *b	Bolt (B) (Bolt Length: 24 mm (0.945 in.))

   Torque: 19 N.m (194 kgf.cm, 14 ft./lbf) 

   NOTE:

   • Do not allow foreign matter, such as grease or oil, to adhere to the bolts of the HV battery.
   • To prevent the wire harness from being caught, make sure to bundle the wire harness using insulating tape or equivalent.
   • Use cardboard or another similar material to protect the HV battery and vehicle body from damage.
   • Since the HV battery is very heavy, 2 people are needed to install it. When installing the HV battery, be careful not to damage the parts around it.
   • When removing/installing/moving the HV battery, make sure not to tilt it more than 80°.
   • While lowering the HV battery into the vehicle, do not allow it to contact the vehicle.
   • As bolts with 2 different lengths are used, make sure to install each bolt to the correct position.
   • If the HV battery has been struck or dropped, replace it.

1. Connect the battery voltage sensor connector.
2. Engage the clamp.

1. Engage the claw to install the No. 1 hybrid battery exhaust duct to the HV battery.
2. Install the clip.

1. Connect the HV battery junction block assembly connector.
2. Connect the electric vehicle battery plug assembly connector.
3. Engage the clamp.

1. Connect the shield ground to the HV battery.
2. Connect the 2 HV battery junction block assembly connectors.
   NOTE:

   Make sure that the connectors are connected securely.

1. Install the No. 1 HV battery cover panel RH to the HV battery with the 3 bolts and 2 nuts.

   Torque: 7.5 N.m (76 kgf.cm, 66 in./lbf) 

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Battery Cover Lock Striker
   *a	Button
   *b	Push

2. Install the battery cover lock striker, then push the button to lock it.

Refer to PROCEDURE - Step 1

1. Install the rear seat cushion leg sub-assembly with the 6 bolts.

   Torque: 16 N.m (163 kgf.cm, 12 ft./lbf) 

1. Engage the 2 guides to install the rear under cover to the rear seat cushion leg sub-assembly.
2. Engage the 2 clips.

Refer to PROCEDURE - Step 28 [12/2018 - 07/2020] , or refer to PROCEDURE - Step 27 [07/2020 -]

Refer to PROCEDURE - Step 43 [12/2018 - 07/2020] , or refer to PROCEDURE - Step 43 [07/2020 -]

HINT: 

Use the same procedure as for the LH side.

HINT: 

Use the same procedure as for the LH side.

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 2

Refer to INSTALLATION [11/2015 - ]

Refer to UTILITY [11/2015 - ]