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Home >> Toyota >> 2016 >> Prius C One >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Suspension (Service Information) >> Front Suspension Member >> Removal [11/2015 - ] >> Procedure

Removal [11/2015 - ]: Procedure

  1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
  2. SECURE STEERING WHEEL 

    Refer to PROCEDURE - Step 2

  3. REMOVE COLUMN HOLE COVER SILENCER SHEET 

    Refer to PROCEDURE - Step 9

  4. SEPARATE STEERING SLIDING YOKE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 10

  5. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 5

  6. REMOVE FRONT WHEEL 
  7. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY 

    Refer to PROCEDURE - Step 6 , or refer to PROCEDURE - Step 6

  8. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH 
    1. Remove the nut and separate the front stabilizer link assembly LH from the front stabilizer bar.
      GTY329543Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.

      HINT: 

      Use a hexagon socket wrench to hold the stud.

  9. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH 

    HINT: 

    Perform the same procedure as the LH side.

  10. SEPARATE TIE ROD END SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 10

  11. SEPARATE TIE ROD END SUB-ASSEMBLY RH 

    HINT: 

    Perform the same procedure as the LH side.

  12. SEPARATE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH 

    See step  3

  13. SEPARATE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH 

    HINT: 

    Perform the same procedure as the LH side.

  14. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY 
    1. Using a jack and a wooden block, support the engine and transaxle assembly.
      GTY734167Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      TEXT IN ILLUSTRATION

      *1 Jack
      *2 Wooden Block
      Front of the Vehicle
    2. Remove the bolt and separate the engine moving control rod.
      GTY327112Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
    3. Support the front suspension crossmember sub-assembly with an engine lifter using 4 attachments or equivalent tools as shown in the illustration.
      GTY695664Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      TEXT IN ILLUSTRATION

      *1 Engine Lifter
      *2 Attachment
      Front of the Vehicle
      Attachment Placement Location
      NOTE:
      • Make sure to secure the front suspension crossmember sub-assembly to prevent it from dropping.
      • Use the attachments to keep the front suspension crossmember sub-assembly level.
      • The front suspension crossmember sub-assembly is a heavy component. Make sure that it is supported securely.
    4. Remove the 6 bolts and front suspension crossmember sub-assembly.
      GTY329576Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
    5. Slowly lower the front suspension crossmember sub-assembly.
      NOTE:

      When lowering the front suspension crossmember sub-assembly, be careful not to damage the vehicle body or other components installed on the vehicle.

  15. REMOVE STEERING LINK ASSEMBLY 

    Refer to PROCEDURE - Step 16

  16. REMOVE FRONT NO. 1 STABILIZER BRACKET LH 

    See step  5

  17. REMOVE FRONT NO. 1 STABILIZER BRACKET RH 

    HINT: 

    Perform the same procedure as the LH side.

  18. REMOVE FRONT STABILIZER BAR 
  19. REMOVE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH 
    1. Remove the bolt and front lower No. 1 suspension arm sub-assembly LH from the front suspension crossmember sub-assembly.
      GTY334980Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
  20. REMOVE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH 

    HINT: 

    Perform the same procedure as the LH side.

  21. REMOVE ENGINE MOVING CONTROL ROD COVER (for Cold Area Specification Vehicles) 
    1. Remove the 2 clips and engine moving control rod cover from the front suspension crossmember sub-assembly.
      GTY334981Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
  22. REMOVE ENGINE MOVING CONTROL ROD 
    1. Remove the bolt and engine moving control rod from the front suspension crossmember sub-assembly.
      GTY341430Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.