LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2016 >> Highlander Hybrid Limited >> Repair and Diagnosis >> Hybrid/Electric Powertrain >> Testing and Diagnosis >> Hybrid Control System (2GR-FXE) - Diagnostic Codes (4 Of 7) >> Hybrid Control System >> DTC P0A91-705: Drive Motor "B" Performance [02/2014 - 11/2016] >> Procedure

DTC P0A91-705: Drive Motor "B" Performance [02/2014 - 11/2016]: Procedure

  1. CHECK DTC OUTPUT (HYBRID CONTROL) 
    1. Connect the Techstream to the DLC3.
    2. Turn the power switch on (IG).
    3. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.
    4. Check for DTCs.

      Powertrain > Hybrid Control > Trouble Codes 

      Result

      Result Proceed to
      P0A91-705 only is output, or DTCs except the ones in the table below are also output. A
      Any of the following DTCs are also output. B
      Relevant DTC
      P0A1A (all INF codes)*1 Generator Control Module
      P0A1B (all INF codes)*1 Drive Motor "A" Control Module
      P0A1C (all INF codes)*1 Drive Motor "B" Control Module
      P0A1D (all INF codes)*1 Hybrid Powertrain Control Module
      P0A3F-243 Drive Motor "A" Position Sensor Circuit
      P0A40-500 Drive Motor "A" Position Sensor Circuit Range/Performance
      P0A41-245 Drive Motor "A" Position Sensor Circuit Low
      P0A45-669 Drive Motor "B" Position Sensor Circuit
      P0A46-671 Drive Motor "B" Position Sensor Circuit Range/Performance
      P0A47-670 Drive Motor "B" Position Sensor Circuit Low
      P0A4B-253 Generator Position Sensor Circuit
      P0A4C-513 Generator Position Sensor Circuit Range/Performance
      P0A4D-255 Generator Position Sensor Circuit Low
      P0A51-174 Drive Motor "A" Current Sensor Circuit
      P0A55-687 Drive Motor "B" Current Sensor Circuit
      P0A60 (all INF codes)*1 Drive Motor "A" Phase V Current
      P0A63 (all INF codes)*1 Drive Motor "A" Phase W Current
      P0A69 (all INF codes)*1 Drive Motor "B" Phase V Current
      P0A6C (all INF codes)*1 Drive Motor "B" Phase W Current
      P0A72 (all INF codes)*1 Generator Phase V Current
      P0A75 (all INF codes)*1 Generator Phase W Current
      P0A78-266, 267, 306, 586 Drive Motor "A" Inverter Performance
      P0A79-704, 716 Drive Motor "B" Current Sensor Circuit
      P0A7A-344 Generator Inverter Performance
      P0A91-702 Drive Motor "B" Performance
      P0A94-585, 587, 589, 590 DC / DC Converter Performance
      P0AA6 (all INF codes)*1 Hybrid Battery Voltage System Isolation Fault
      P0C76-523 Hybrid Battery System Discharge Time Too Long
      P3004-132 High Voltage Power Resource

      HINT: 

      • Refer to the freeze frame data to determine the order in which the DTCs were stored.
      • P0A91-702 may be stored due to a malfunction which also causes DTCs in the preceding table to be stored. In this case, first troubleshoot the output DTCs in the preceding table. Then, perform a test to attempt to reproduce the problems, and check that no DTCs are output.
    5. Turn the power switch off.

    Result:  2

    B 

    GO TO DTC CHART (HYBRID CONTROL SYSTEM). Refer to  DIAGNOSTIC TROUBLE CODE CHART [02/2014 - 11/2015]  Refer to  DIAGNOSTIC TROUBLE CODE CHART [11/2015 - 11/2016] 

    Result:  1

    A 

    See step  2

  2. CHECK DTC OUTPUT (HYBRID CONTROL) 
    1. Connect the Techstream to the DLC3.
    2. Turn the power switch on (IG).
    3. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.
    4. Check for DTCs.

      Powertrain > Hybrid Control > Trouble Codes 

      Result

      Result Proceed to
      Any of the following DTCs are also output. A
      P0A91-705 only is output, or DTCs except the ones in the table below are also output. B
      Relevant DTC
      P0A90-251 Drive Motor "A" Performance
      P0A92-261 Hybrid Generator Performance

      HINT: 

      When the DTCs listed in the preceding table are also output, there may be a short between the HSDN (MG shut down signal) circuit and power circuit.

    5. Turn the power switch off.

    Result:  2

    B 

    See step  7

    Result:  1

    A 

    See step  3

  3. CHECK POWER MANAGEMENT CONTROL ECU 

    Refer to PROCEDURE - Step 3

    Result

    Proceed to
    OK
    NG

    Result:  2

    NG 

    See step  10

    Result:  1

    OK 

    See step  4

  4. SIMULATION TEST 
    1. Connect the Techstream to the DLC3.
    2. Turn the power switch on (READY).
    3. Drive the vehicle at a speed of 40 km/h (25 mph) for approximately 1 minute.
      WARNING:

      When performing the confirmation driving pattern, obey all speed limits and traffic laws.

    4. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.
    5. Check for DTCs.

      Powertrain > Hybrid Control > Trouble Codes 

      Result

      Proceed to
      P0A91-705 is output or no DTCs are output.
      P0A79-704 or P0A91-702 is output.
    6. Turn the power switch off.

    Result:  2

    P0A79-704 or P0A91-702 is output. 

    GO TO DTC CHART (HYBRID CONTROL SYSTEM). Refer to  DIAGNOSTIC TROUBLE CODE CHART [02/2014 - 11/2015]  Refer to  DIAGNOSTIC TROUBLE CODE CHART [11/2015 - 11/2016] 

    Result:  1

    P0A91-705 is output or no DTCs are output. 

    See step  5

  5. CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR) 

    Refer to PROCEDURE - Step 3

    Result

    Result Proceed to
    OK A
    NG (The connector is not connected securely.) B
    NG (The terminals are not making secure contact or are deformed, or water or foreign matter exists in the connector.) C

    Result:  2

    B 

    CONNECT SECURELY 

    Result:  3

    C 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result:  1

    A 

    See step  6

  6. CHECK INVERTER WITH CONVERTER ASSEMBLY (NO. 6 FLOOR WIRE (REAR MOTOR CABLE) CONNECTION CONDITION) 

    Refer to PROCEDURE - Step 12 Refer to PROCEDURE - Step 12

    Result

    Result Proceed to
    The terminals are connected securely and there are no contact problems. There are no arc marks. A
    The terminals are not connected securely and there is a contact problem. There are arc marks. B
    The terminals are not connected securely and there is a contact problem. There are no arc marks. C
    The terminals are connected securely and there are no contact problems. There are arc marks. B

    Result:  2

    B 

    REPLACE MALFUNCTIONING PARTS 

    Result:  3

    C 

    CONNECT SECURELY 

    Result:  1

    A 

    See step  7

  7. CHECK REAR TRACTION MOTOR WITH TRANSAXLE ASSEMBLY (NO. 6 FLOOR WIRE (REAR MOTOR CABLE) CONNECTION CONDITION) 

    Refer to PROCEDURE - Step 33 Refer to PROCEDURE - Step 33

    Result

    Result Proceed to
    The terminals are connected securely and there are no contact problems. There are no arc marks. A
    The terminals are not connected securely and there is a contact problem. There are arc marks. B
    The terminals are not connected securely and there is a contact problem. There are no arc marks. C
    The terminals are connected securely and there are no contact problems. There are arc marks. B

    Result:  2

    B 

    REPLACE MALFUNCTIONING PARTS 

    Result:  3

    C 

    CONNECT SECURELY 

    Result:  1

    A 

    See step  8

  8. CHECK NO. 6 FLOOR WIRE (REAR MOTOR CABLE) 

    Refer to PROCEDURE - Step 34 Refer to PROCEDURE - Step 34

    Result

    Proceed to
    OK
    NG

    Result:  2

    NG 

    REPLACE NO. 6 FLOOR WIRE. Refer to  COMPONENTS [02/2014 - 11/2016] 

    Result:  1

    OK 

    See step  9

  9. CHECK EXTENSION WIRE ASSEMBLY 

    Refer to PROCEDURE - Step 35 Refer to PROCEDURE - Step 35

    Result

    Proceed to
    OK
    NG

    Result:  1

    OK 

    REPLACE REAR TRACTION MOTOR WITH TRANSAXLE ASSEMBLY. Refer to  COMPONENTS [02/2014 - 11/2016] 

    Result:  2

    NG 

    REPLACE EXTENSION WIRE ASSEMBLY. Refer to  COMPONENTS [02/2014 - 11/2016] 

  10. CHECK HARNESS AND CONNECTOR (POWER MANAGEMENT CONTROL ECU - INVERTER WITH CONVERTER ASSEMBLY) 

    Refer to PROCEDURE - Step 4

    Result

    Proceed to
    OK
    NG

    Result:  2

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result:  1

    OK 

    See step  11

  11. CHECK INVERTER WITH CONVERTER ASSEMBLY 

    Refer to PROCEDURE - Step 5

    Result

    Proceed to
    OK
    NG

    Result:  1

    OK 

    REPLACE POWER MANAGEMENT CONTROL ECU. Refer to  COMPONENTS [02/2014 - 11/2016] 

    Result:  2

    NG 

    REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to  COMPONENTS [02/2014 - 11/2016] 

scientia non olet · About LEMON Manuals