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Home >> Toyota >> 2016 >> Highlander Hybrid Limited >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System (2GR-FXE) (Service Information) (Hybrid) >> Cooling Fan Motor >> Removal [02/2014 - 11/2016] >> Procedure

Removal [02/2014 - 11/2016]: Procedure

  1. REMOVE V-BANK COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 22 , or refer to PROCEDURE - Step 22

  2. REMOVE NO. 1 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 11 , or refer to PROCEDURE - Step 11

  3. DRAIN ENGINE COOLANT (for Engine) 

    See step  2

  4. REMOVE RADIATOR GRILLE 

    Refer to REMOVAL [02/2014 - 11/2016]

  5. REMOVE INTAKE AIR RESONATOR SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 8

  6. REMOVE INLET NO. 2 AIR CLEANER 

    Refer to PROCEDURE - Step 9

  7. REMOVE NO. 3 INVERTER BRACKET 

    Refer to PROCEDURE - Step 6

  8. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) 

    Refer to REMOVAL [02/2014 - 11/2016]

  9. REMOVE HOOD LOCK ASSEMBLY 

    Refer to PROCEDURE - Step 12

  10. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 10

  11. DISCONNECT NO. 1 RADIATOR HOSE 
    1. Slide the clip and disconnect the No. 1 radiator hose.
      GTY431738Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. DISCONNECT RADIATOR RESERVE TANK HOSE 
    1. Disconnect the radiator reserve tank hose.
      GTY451478Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE FAN SHROUD ASSEMBLY 
    1. Disconnect the 2 cooling fan ECU connectors.
      GTY428755Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 5 wire harness clamps.
    3. Disengage the 3 claws.
      GTY451479Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disengage the 3 guides to remove the fan shroud assembly from the radiator assembly.
      NOTE:

      Do not damage the radiator assembly when removing the fan shroud assembly.

  14. REMOVE FAN 
    1. Remove the nut and fan.
      GTY428764Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE NO. 2 FAN 
    1. Remove the nut and No. 2 fan.
      GTY428761Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE COOLING FAN MOTOR 
    1. Disconnect the cooling fan motor connector and disengage the wire harness from the 3 clamps.
      GTY428762Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 screws and cooling fan motor.
      GTY443838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE NO. 2 COOLING FAN MOTOR 
    1. Disconnect the No. 2 cooling fan motor connector and disengage the wire harness from the 3 clamps.
      GTY428759Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 screws and No. 2 cooling fan motor.
      GTY443837Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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